行星減速機(jī)圖紙
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1、QINGNIAO10 P系列-#-#-P2NA(i:25-40)P2LAP2KAP3NA(i:31.5-100)(i:112-500)(i :140-280)-#-#-LP3SA(i:280-900)-#-#-P3KA(i:560-4000)®畫-667-QI NGN I AO p 系列 行星齒輪減速機(jī)p系列行星齒輪減速機(jī)-# -QI NGN I AO p 系列 行星齒輪減速機(jī)一. P系列工業(yè)齒輪箱概述1)采用模塊化設(shè)計(jì),可根據(jù)客戶要求進(jìn)行變化組合。2)箱體采用球翠鑄鐵,大大提高了箱體的剛性及抗震性.3)箱體內(nèi)的太陽輪行星輪.內(nèi)齒展及螺旅錐齒輪就均采用可控氣紋滲碳火處理,得到高硬耐巒
2、表面,熱處理后全 部磨也,降低了噪音,提高了整機(jī)的效率及使用壽命一4)輸入方式;同心軸輸入,斜齒輪輸入,錐齒輪-斜齒輪輸入,錐齒輪輸入.5)髡出方式:內(nèi)花鍵式,空心軸吹縮盤式.外花鍵式,實(shí)心軸平鍵.6)安裝形式:水平安裝.垂玄安裝,扭力臂安裝.7)P系列產(chǎn)品有9-34型規(guī)格,行星傳動(dòng)級(jí)數(shù)有2級(jí)和3級(jí).速比為25-4000.和CR、K、R系列組合可得到更大 速比.二、P系列型號(hào)規(guī)格表示方法舉例:1 -基本型號(hào)規(guī)格表示方法舉例:P 3 N A 18 - 140- B5 99-669 -QI NGN I AO p 系列 行星齒輪減速機(jī)-# -QI NGN I AO p 系列 行星齒輪減速機(jī)2.電機(jī)直
3、聯(lián)表示方法舉例:P 3 N A 18-140- Y - 45- B5-993.輸入法蘭聯(lián)接表示方法舉例:P 3 N A 18-140- F -315- B3-76-# -QI NGN I AO p 系列 行星齒輪減速機(jī)三. 系列選型及舉例:序號(hào)說明代號(hào)參數(shù)計(jì)算1被驅(qū)動(dòng)設(shè)備系數(shù)f1査269頁竹表2原動(dòng)機(jī)系數(shù)f2原動(dòng)機(jī)系數(shù)f2電機(jī).壓達(dá),汽輪機(jī)1.04-6缸活塞發(fā)動(dòng)機(jī)周期變化1;100至1:2001.251-3缸活塞發(fā)動(dòng)機(jī).周期變化1:1001.53齒輪箱許用輸入轉(zhuǎn)速N1W15004確定減速比ii=n1/n25確定齒輪箱類型選擇 傳動(dòng)效率ntypentypenP2N94%P3N92%P2L93%P
4、3S91%P2S93%P3K89%P2K91%6以被驅(qū)動(dòng)設(shè)備所需的 扭矩或功率,確定齒輪 箱的輸入功率P1P1=T2 n1/(9550 i n)或 P1=P2/H7根裾計(jì)數(shù),黃傳動(dòng)能力 表,確定齒輪箱規(guī)格T2NPlNT2NMT2 f1 f2 或 P1NMP1 f1 f2如果不滿足條:3.33 PIMPIN,請(qǐng)向我們咨詢。8峰值扭矩校核”TaPINTa n1 (3/9550f3仁57小時(shí)坷6-30啪負(fù)荷次31-100數(shù)>100單向載倚0.50.650.70.85交交載荷0.70.951.101.259輸出軸的徑向力軸向 力校核Fr,Fa查268頁P(yáng)系列Fr表10計(jì)算功率利用率確定 其系數(shù)f
5、l4功率利用率 -PI/PIN 100%確定其系數(shù)他功率利用率30:.40%50%60%70%80%90:;100::<F140.660.770.830.900.900.951.G1.011熱容星校核PgP1WPG = PG1 14114若不能滿足上式則為較 筍憲外加補(bǔ)足冷卻裝置 (根扳工況要求,可采用冷 卻水冷卻油風(fēng)冷等影弍)環(huán)境溫度系?散f4環(huán)境溫度每小100時(shí)工作:80超期(E【60:)百分b40匕2010C1.141.201.321.542.042091.001.361.161.351.793090. 870.931.001.181.564(TC0.710.750.820.961
6、.275090. 550.580.640.740.9812確定潤滑方式V1, V3, V11, V31安裝方位為浸油潤滑; B51強(qiáng)制潤滑:其他安裝方位為飛濺潤滑為油泵13根據(jù)輸入,輸出方式,安裝方位等確定具體型號(hào)所需附A埠值扭矩:最大負(fù)載扭矩.是指啟動(dòng),制動(dòng)或最大脈動(dòng)載荷所引起的最大扭矩。(一般工況罷下堆值扌II矩為啟動(dòng)或制動(dòng)時(shí)的最大扭矩)選型舉例輸送設(shè)備,輸入轉(zhuǎn)速為1000r/min.最大起動(dòng)扭矩為2000N m.輸出轉(zhuǎn)速為12.5r/min.輸出扭矩為 68000N m,每天工作12h.負(fù)載持頷率為60%,環(huán)境溫度為0 20乜,大車間安裝,風(fēng)速約為5m/s.海 拔高度為1000m以下水平
7、式法蘭安裝,偏心平行軸輸入,輸出雙軸型實(shí)心軸普通平鍵輸出.解答:f1 = 1.5f2 = 1n1=1000i = 1000/12.5=80根據(jù)速比及輸入,輸出軸要求可選P2S型T =0.93P1=T2n1(9500 i t)=680001000/(9550800.93)=95.7kWT2NMT2 f1 f2=68000N m 1.51=102kM mP1NP1 f1 f2 = 96.71.5 i = 143.55kW初選 P2SB14 - 80 - B5-99其 P1N = 153KW PG1=94KW iex=78. 827校核 333 P2MP1N3.3395.7=318.681KW &g
8、t; PIN 滿足要求.峰值扭矩校核:P1N = 153KW M TA N1 f3/9550=200010000.5/9550=104.71kW 滿足要求.熱容量校核:公稱功率利用率=P1/P|N=95.7/153=0.625=62.5%查P系列選型表得f14=0.9f4=1.16PG1 f4 f14=941.160.9 = 100.32KW > P1因此無須外加輔助冷卻裝吉就可滿足設(shè)備要求.根據(jù)設(shè)備要求.安裝方位為B5潤滑方式:飛濺潤滑選定性號(hào)為:P2SB14-80B5-99-671 -QI NGN I AO p 系列 行星齒輪減速機(jī)四. 符號(hào)說明:丘。=每小時(shí)工作周期,以百分比表示,
9、如ED=60%/h 伯=被驅(qū)動(dòng)設(shè)備系數(shù)f2=原動(dòng)機(jī)系數(shù)f3=峰值扭矩系數(shù)f4=環(huán)境溫度系數(shù)力4=設(shè)備功率利用率PG1=不帶輔助冷卻裝詈的齒輪箱熱容呈Fr2=允許徑向力PIN=減速機(jī)額定許用輸入功率丁人=峰值扭矩.或者啟動(dòng).制動(dòng)時(shí)的最大扭矩五、P系列Fr2(N)表N1(r/min)n?NiNFr2(N)9101112131416171819-2021-2223-242&-2627-28140558.0259538233533251842407347374118372297644546971370477991369934712358312607151.8289905242523377044
10、03936075427687508066935723967319010295210317112834113092546.031.51030225223351224580337519444817808669616752957612110707510730213348013616740.835.51072026249365504766539044462898126172446783567921511142811166513890714170336.3401115527314380334959940629481678455975386815368243011595011619614454414745
11、432.2451160228408395565158542256500968794578404848018573112059312084915033215335829.0501201729423409705342943766518879108881207878328879512490312516915570525884025.9561247930556425475548645451538849459584333912149221412971212998816170016495523.06312979317794425157708472715604298383877109486695906134
12、90613519316817517156020.47113507330714605060054491935832010238291276987239980514039014068917501117853418.1801405534413479196249151189606871065379498010272910385614608814639818211418578016.1901461835791498386499353239631171108039878310684310801415193715226018940619321914.51001514037071516196731655142
13、6537311476410231411066211187515736815770319617620012512911215723384985360669908572656789011918210625311492211618216342716377420372920783011.612516309399335560572514594007042112362611021511920712051416952016988021132521557810.414016937414715774675306616877313212838511445812379612515317604617642021946
14、0223878備注:各規(guī)0更低的輸岀轉(zhuǎn)速按以上晟大的Fr2值.六. 被驅(qū)動(dòng)設(shè)備系數(shù)f1被驅(qū)動(dòng)設(shè)備系數(shù)f1工作機(jī)曰帶載運(yùn)行時(shí)間(小時(shí))工作咬曰帶戴運(yùn)行時(shí)間(小時(shí))0. 5>0. 5-10>100. 5>0. 5-10>10污水處理輸送機(jī)械濃牝界(中心轉(zhuǎn)動(dòng))-1.2斗弍繪送機(jī)-1.41.51.01.31.5絞車1.41.61.60.81.01.3總場機(jī)-1.51.8理氣機(jī)1.82.0皮帶絵送機(jī)W150KW1.01.21.3播集設(shè)備1.01.21.3皮帶守注機(jī)m 150KW1.11.31.4縱向冋線組貨用電槎.-1.21.5合式1.01.31.5客用電梯.-1.51.8-1.
15、11.3刮板戒綸送機(jī)-1.21.5螺村泵-1.31.5自動(dòng)撫枕1.01.21.4水倫機(jī) 泵離心泉-2.0軌道行走機(jī)構(gòu)-1.5-1.01.21.3變頻裝置-1.82.0浦積式泵 1個(gè)活塞> 4個(gè)活皋1.31.21.41.41.81.5往復(fù)式壓縮機(jī)-1.81.9挖泥機(jī)起更機(jī)械"斗式運(yùn)輸機(jī)-1.61.6區(qū)轉(zhuǎn)機(jī)槍.1.01.41.81.31.5倦仰機(jī)構(gòu)1.01.11.4Cartepillar行走機(jī)構(gòu)1.21.61.8行走機(jī)構(gòu)1.11.62.0提升機(jī)構(gòu)1.01.11.4用丁拎拾1.71.7轉(zhuǎn)習(xí)式起亟機(jī)1.01.21.6用于粗料 切碎機(jī) 行走機(jī)構(gòu).-2.22.22.42.22.21.8冷卻
16、塔冷卻堆風(fēng)晞風(fēng)瓠(供液和克心式)-1.42.01.5彎板機(jī)-1.01.0食品工業(yè) 廉檔生產(chǎn)化學(xué)工業(yè)甘茂切往機(jī)-1.71.6甘茂械磨機(jī)-1.7凋漿機(jī)1.81.8龍菜橢生產(chǎn)1.2播咬碼光機(jī)-1.51.5冷苑侵借-1.31.4榨取機(jī).機(jī)械致1.4混料機(jī)用于冷機(jī)蒸煮機(jī)-均勻介展1.01.31.4非均勻介島 希捋機(jī)用于1.41.61.71.5造紙機(jī)械密燈絢勻介質(zhì)1.01.31.5不均勻介質(zhì)1.21.41.61.82.0不浚勻氣休択攵1.41.61.8碎漿機(jī)驢動(dòng)氧貧烘爐離心機(jī)1.01.31.51.01.21.3離心式壓縮機(jī)-1.41.5金鳳加工設(shè)備索道纜車1.01.01.21.31.4推饑機(jī)1.01.21
17、.61.21.6往返乗統(tǒng)空中索道1 61 8冷床移移架 僂式嬌宜機(jī) 糊道-1.51.61.51.6T型桿升帰機(jī) 違綻索適-1.31.41.41.6連紋式1.51.5間歇式-2.02.0水泥丁業(yè)可逆式扎15勺 11.81.8浪泥土損押尋1.51.5敦切機(jī)破碎機(jī)1.21.4連妖式1.S1.5叵轉(zhuǎn)合2.0曲柄式1.01.04 A1.0A A官弍庭機(jī)2.0連篦彌暫勺發(fā)筈1.41.4選涇機(jī)1.61.6軋機(jī)2 £2 k58壓粗2.0可逆式開込機(jī) £2 k2 k可逆式板込軋粗1 81 8可逆代線材軋機(jī)2.02.0可逆式中序板軋機(jī)1.81.8續(xù)燧說節(jié)淒動(dòng)裝賢0.91.0工作機(jī)欷定力率P2的
18、確定:“)按最大的扭矩儺定額定功率")可交載荷準(zhǔn)確得分類.“)檢蛉熱容常是絕對(duì)必要的2. 所列各項(xiàng)系數(shù)均為經(jīng)驗(yàn)佰使用這些系數(shù)的前提茨 足所述機(jī)械設(shè)備符合通常的設(shè)計(jì)規(guī)范和載荷條如遇特殊怡況詒及時(shí)與我忙取得 聯(lián)系.3. 對(duì)于那些為列入此表的工作機(jī)械請(qǐng)與我們聯(lián)系.七、P系列傳動(dòng)能力表:1. P2N禾口P2S傳動(dòng)育g力表:(i=25125)rhCr-min)rhN(r/min)iNP2-9P2-10P2-11P2-12P2-13P2-14綁rrfiexPlN (KWJ林 m)lexPin)T卻iexPin (kW)曲m)lexPin (kW)血lexPlN (kW)T筮 儀m)iexP-N)
19、150060252225.6341373125.6341934225.8752616024.9833738324.95851611724.95872810004091129174249344485750306896131187258364150054282228.0581233128.0581734228.2332356027.263368327.31846511727.3186551000368211615722431043775027628711816823232715004831.52231.1421093131.1421544231.2072096030.132988330.32141
20、211730.3215821000327310313919927538875024557710414920629115004235.52235.201963135.2011354235.0721836033.8632618334.27236111734.272509100028649012217424134075021486791131181255150038402240.781873140.7811224240.3021656038.9122368339.70632711739.706461100025578010915521530375019436183118163230150033.34
21、52245.601773145.6011084243.2091476041.7192098343.79729011743.797408100022.251729814019327275016.7385473105145204150030.0502251.544693151.544974248.5611326046.8871888349.50526111749.505368100020.046658812617424575015.035496694130184150026.8562259.715623159.715874255.8021186053.8781688357.35323311757.
22、353238100017.941587911215521975013.431435984116164150023.8632261.953553161.953774263.3991056061.2131508359.97720711759.977292100015.937527010013819475011.927395275103146150021.1712271.775493171.775694272.853936070.341338369.48518411769.485259100014.13246628812217375010.62434466692129150018.8802278.7
23、82433178.7826142826078.4991188378.82716311778.827230100012.5294181.30350791091537509.42230415981115150016.7902291.272383191.272544293.426736090.2051058391.32414511791.324204100011.126364970971367508.31927375272102150015.01002299.735353199.735494299.678666096.241948395.96313011795.963184100010.023324
24、463871237507.5172433476592150013.411222115.553131115.554342114.545960110.598483111.18116117111.1816410008.921293956781097506.7152229425882150012.012522124.742831124.743942123.1453607583119.12104117119.1214710008.01826355070987506.0141926385274P2-16P2-17P2-18P2-19P2-20P2-21iN(r/min)T取lexPin frW)Tn 州m
25、)iexPinW rrilexPin (*W)Ta 憐mtjexPlN <kW)12N 冷m)jexPin 阿TzsijexPin (kW)16024.7599520224.75125624424.958151729526.622183435426.622220139226.622256015006638371012122314681625401000497628759917110112193075016027.0989520227.09113124427.318136629529.139165135429.139198139229.139285415005977549101101132
26、1146336100044856568382599110972775016020.06879620220.068100524430.321121429532.342146835432.342176139232.342195031.5481500531670809978117413003210003985026077348819752475016033.98769620233.98787924434.272106229536.557128435436.557154139236.557170635.54215004645867088561027113828100034844053164277085
27、32175016039.37563020239.37579624439.70696129542.353116235442.353139439242.35315444038150041552363276491710162510003153984805816977721975016042.31855820242.31870524442.86785229545.725103035445.725123639246.35713684533.3150037247056868682491222.2100027935342651561868416.775016047.83350320247.833635244
28、48.45476629551.68492735451.684111239252.39912315030.0150033542351161874182120.0100025131738346355661615.075016055.41744920255.41756724456.13668429559.87882735459.87899339260.70610995626.8150029937845655266273317.9100022428334241449655013.475016061.43839920261.43850424460.3260829564.34173535464.34188
29、339266.0849776323.8150026633640649058865115.9100019925230436844148911.975016071.17835420271.17844724469.88254029574.54165335474.54178339276.5618677121.1150023629836043552257814.1100017722327032639243410.675016078.78831420278.78839724478.97647929557935484.84169539284.7467708018.8150020926431984.84138
30、646351312.510001571982402903473859.475016091.27827920291.27835324491.49642629597.59651535497.59661839298.1826849016.7150018623528434341245611.110001401762132573093428.375016096.59425120296.59431724495.963383295102.36463354102.36556392103.961610015.0150016821225530937141010.010001261591922322783087.5
31、750160111.91224202111.91283244111.18342295餡 8.59414354118.59496392120.3755011213.415001501892282763313668.910001121421712072482756.7750160120.59201202120.59254244119.12307295127.06371354127.06445392129.4149312512.015001341692042472973288.010001011271531852222466.0750-675 -QI NGN I AO p 系列 行星齒輪減速機(jī)P2N
32、和P2S傳動(dòng)能力表:(i = 25 425)(續(xù)前頁)ni(r/min)n2N(r/min)iNP2-22P2-23P2-24P2-25P2-26P2-27iexPlN (kW)Tn 憐m)lexPin (kW)iexPin (kW)12N 昭m)lexP-n (kW)Tn 你 rri)iexPin (kW)lexP-N (KW)1500602545026.62251326.87259226.87268426.87276326.87285226.622100040186621272454286331633532750301399159518412127237226491500542845029
33、.13951329.32159229.32168429.32176329.32185229.1391000361679191422092552284731797502712591436165719142135238415004831.545032.342223951332.409255259232.409294568432.409340376332.409379685232.34242381000321492170119632268253028267502411191276147317011898212915004235.545036.557195951336.424223359236.424
34、257768436.424297776336.424382185236.557370910002813061489171819852214247275021979111712881489166118541500384045042.353177251341.855202059241.855233168441.855269476341.855300585242.35338551000251166132915341772197722087501988610101166134715021678150033.34545046.357157151345.373179059245.373206668445.
35、373238776345.373266385246.948100022.210471194137715921775198275016.77858951033119413321487150030.05045052.399141451350.993161159250.993186068450.993214976350.993239785253.067100020.09421074124014321598178475015.0707806930107411981338150026.85645060.706126251358.597143959258.597166068458.597191876358
36、.597214085261.48100017.9841959110712791427159375013.463171983095910701195150023.86345066.084112251364.442127959264.442147668464.442170576364.442190285266.345100015.974885398411371268141675011.95616397388539511062150021.17145076.56199551374.051113559274.051131068474.051151376374.051168885276.86310001
37、4.166475787310091125125675010.649856765575784494215001888045084.74688351382.7811007592116268482.781134376382.781149885284.241100012.558967182.78177589599911157509.4442504581671749886150016.79045098.18278551395.12489559295.124103368495.124119476395.124133285297.596100011.15245976897968889917508.33934
38、48517597666743150015.0100450103.9707513101.6806592101.6930684101.61074763101.61198852102.36100010.04715376207167998927507.5353403465537599669150013.4112450120.37631513116.75719592116.75830684116.75959763116.751070852118.5910008.94214805536397137977506.7316360415480535597150012.0125450129.41565513125
39、.56645592125.56744684125.56859763125.56959852127.0610008.03774304965736397147506.0283322372430479535-677 -QI NGN I AO p 系列 行星齒輪減速機(jī)-# -QI NGN I AO p 系列 行星齒輪減速機(jī)P2-28P2-29P2-30P2-31iexPin (KV/J12NiexPin 剛)TnlexPin(刪釈rrjiexPin95026.622106026.622120026.622133026.8723938439449755514295432963731413595029.1
40、39106029.139120029.139133029.3213544395544774962265829663358372295032.3424726106032.3425273120032.3425970133032.40966163151351539804411236326372985330895036.5574135106036.5574614120036.5575223133036.42457892757307634823860206823072612289595042.3533741106042.3534175120042.3534726133041.85552382461274
41、631093446187120872363261995046.948106046.948120046.948133045.5752210246627923095165818502094232195053.067106053.067120053.067133051.2211989222025132785149216651885208995061.48106061.48120061.48133058.8581776198222442487133214861683186595066.345106066.345120066.345133066.10215791762199422101184132114
42、96165895076.863106076.863120076.863133075.9581401156317701961105111721327147195084.241106084.2411200W.241133083.932124313871571174193310411178130695097.596106097.596120097.596133096.448110512331396154782992510471160950102.361060102.361200102.361330104.39951110125613937468329421044950們&591060118.
43、591200118.591330119.9688899111221243666743841933950127.061060127.061200127.061330127.5679688810051114597666754836P2-32P2-33P2-34n?N(r/min)(r min仲iaxPin (KW)12NiaxPinTnlexPin (kWjIn601500150026.8726218168026.6226965192026.62279602540100046645223597030750541500150029.3215597168029.1396268192029.13971642836100041974701537327750746283589551481500150032/094975168032.3425572192032.342636831.5321000373141794776247506529731383654215001500364244353168036.5574875192036.557557235.528100032653656417921
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