D型斗式提升機(jī)解析.doc

斗 式 提 升 機(jī)D 型使用說(shuō)明書目 錄1、用途及特點(diǎn)22、結(jié)構(gòu)說(shuō)明、外形圖與外形尺寸.23、提升機(jī)的技術(shù)規(guī)范54、本機(jī)訂貨代號(hào)的寫法.65、提升機(jī)成套表及H和L值.76、提升機(jī)工作原理與結(jié)構(gòu)特征157、提升機(jī)的安裝，調(diào)整和試運(yùn)轉(zhuǎn).158、提升機(jī)的使用維護(hù)事項(xiàng)169、滾動(dòng)軸承目錄17D型膠帶離心斗式提升機(jī)一、用 途 及 特 點(diǎn)本系列提升機(jī)為垂直斗式提升機(jī)，它適用于向上輸送粉狀、粒狀、小塊狀的無(wú)磨琢性或半磨琢性的散狀物料，如煤、砂、焦末、木屑、水泥、白粉、碎塊、礦石等。本機(jī)的特點(diǎn)為快速離心卸料，并采用膠帶作為牽引機(jī)件，故不適用于輸送大塊、磨琢性高以及揭取阻力大的物料。被輸送物溫度不應(yīng)超過(guò)60，如采用耐熱膠帶允許150。本機(jī)共有四種規(guī)格：D160；D250；D350；D450。本機(jī)的輸送量在3.16立方米/小時(shí)。我廠生產(chǎn)提升機(jī)高度大約在430米范圍內(nèi)。二、結(jié)構(gòu)說(shuō)明，外形圖與外形尺寸 (一)本機(jī)系垂直膠帶離心式：它由牽引機(jī)件(系采用撓性輸送膠帶)、料斗、帶有傳動(dòng)滾筒的上部驅(qū)段、帶有拉緊滾筒和螺旋拉緊裝置的下部驅(qū)段、中間有機(jī)殼和傳動(dòng)裝置所組成；其運(yùn)行部分(牽引機(jī)件和料斗)在整個(gè)高度中，均封閉在機(jī)殼內(nèi)。在下部驅(qū)段上裝置一進(jìn)料口，輸送物料由下部驅(qū)段進(jìn)料口加入底部而被運(yùn)動(dòng)著的料斗所揭取提升向上，通過(guò)傳動(dòng)滾筒借離心力和物料重力的共同作用進(jìn)行卸料，輸送物料由上部驅(qū)段出料口瀉出。傳動(dòng)裝置位于提升機(jī)上部，系用JO型電動(dòng)機(jī)(出口采用JO2型) ，三角皮帶傳動(dòng)輪，LQ型減速器，平衡聯(lián)軸器及其安裝的底座所組成，整個(gè)傳動(dòng)裝置固定在上部傳動(dòng)的機(jī)殼上(見圖1)，再通過(guò)傳動(dòng)裝置帶動(dòng)傳動(dòng)滾筒和牽引機(jī)件連續(xù)運(yùn)轉(zhuǎn)。為了防止偶然停電，造成運(yùn)行部份反向運(yùn)轉(zhuǎn)而將料斗中的物料傾倒于下部驅(qū)段，造成下部驅(qū)段的物料阻塞現(xiàn)象，特在減速器的主動(dòng)軸(高速軸)上裝有逆止制動(dòng)裝置。 (二)本機(jī)具有各種不同的制法和裝法：1.按提升機(jī)料斗型式分為兩種制法：S制法-帶有深圓底型料斗Q制法-帶有淺圓底型料斗2.按上部驅(qū)段卸料口的型式分兩種制法：X1制法-帶有傾斜式法蘭盤的卸料口X2制法-帶有水平式法蘭盤的卸料口3、按下部驅(qū)段進(jìn)料口的型式分為兩種制法：J1制法進(jìn)料口的斜面與水平面成45角；J2制法-進(jìn)料口的斜面與水平面成60角；4、按中間機(jī)殼側(cè)面檢視門的位置分為四種制法：K1制法中間機(jī)殼側(cè)面帶有下端左檢視門；K2制法中間機(jī)殼側(cè)面帶有下端右檢視門；K3制法中間機(jī)殼側(cè)面帶有上端左檢視門；K4制法中間機(jī)殼側(cè)面帶有上端右檢視門；5、按中間機(jī)殼端面檢視門的位置分為兩種制法：Z1制法中間機(jī)殼端面帶有下端檢視門；Z2制法中間機(jī)殼端面帶有上端檢視門；6、按傳動(dòng)裝置對(duì)提升機(jī)的相對(duì)位置分為兩種裝法：即左裝和右裝。注：以上各種制法和裝法參看圖1提升機(jī)各種不同制法的不變尺寸： 表1 代號(hào)型號(hào)A2A4A7A8A9B3B4B5B6B7a1a2a3na4D1608009004563503904566964263302946967062300D25093611005074004505868635564504108809062400D3501122123063845050070897868855051096810572450D450130314507585005508581139808600560110912673360 續(xù)表1 代號(hào)型號(hào)na5a6a7na8nb6nb7b1b2b3b4b5d1d2d3D16012003597124011701160466466426556200141422D2501250105129013001200561631575671265D3502290952175231521757277826767623251818D45023459012021602370221584294280189238522根據(jù)進(jìn)出料口不同制法而變動(dòng)的尺寸 表2 提升機(jī)型號(hào)進(jìn)出料口制法H1H2H3H4A3D160X1800X2855903J11050J21310D250X1900X29601056J11250J21540D350X11100X211701269J11440J21770D450X11200X212801479J11630J22000根據(jù)傳動(dòng)裝置不同制法而變動(dòng)的尺寸 表3 提升機(jī)型號(hào)D160D250D350D450傳動(dòng)裝置制法C1C1C2C3C4C1C2C3C4C1C2A1906128112561352135814701458A5250350400400500400500A662394392091810201018102411361124B11060128913611476152116371682B2644769831888.5908.59861006B8343431456484514484514571514571H5165205255255305255305 三、提升機(jī)的技術(shù)規(guī)范表4中列出D型提升機(jī)的輸送量對(duì)于“S”制法的料斗是按充滿系數(shù)=0.6計(jì)算的，而對(duì)于“Q”的制法之料斗是按充滿系數(shù)=0.4計(jì)算的。表4提升機(jī)型號(hào)D160D250D350D450SQSQSQSQ輸送量 立方米/小時(shí)8.03.121.611.8422569.548料斗容量 公升1.10.653.22.67.87.015.014.5斗距 毫米300 400500640帶料斗的膠帶每米重 公斤4.723.810.29.413.912.121.3輸送膠帶寬度 毫米200300400500層數(shù)4545外膠層厚度 毫米1.5/1.51.5/1.5料斗運(yùn)行速度 米/秒1.01.25傳動(dòng)滾筒軸轉(zhuǎn)數(shù) 轉(zhuǎn)/分47.537.5當(dāng)充滿系數(shù)=1時(shí)，對(duì)于各種輸送物料I型提升機(jī)的最大許用高度以及與此相適應(yīng)的傳動(dòng)滾筒軸上所需的功率N列于表5、6中。帶有“S”制法的料斗按充滿系數(shù)=1時(shí) 表5提升機(jī)型號(hào)D160D250D350D450H米N ？H米N H米NH米N 輸送材料的散狀比重 0.8341.18413.926523.27.41.0301.34374.3225.419.98.01.25271.48324.8186.216.19.41.6221.67265.3136.411.69.72.0 17 1.86195.896.58.49.8帶有“Q”制法的料斗按充滿系數(shù)=1時(shí) 表6提升機(jī)型號(hào)D160D250D350D450H米N ？H米N H米NH米N 輸送材料的散狀比重 0.8501.02574.2304.922.77.51.0461.16514.7265.419.48.11.25421.29445.2206.115.59.51.6361.48365.714.56.211.19.72.0231.63265.9118.009.8提升機(jī)傳動(dòng)裝置技術(shù)規(guī)范 表7型 號(hào)傳動(dòng)裝置制 法減 速 機(jī)電 動(dòng) 機(jī)傳動(dòng)裝置重 量右 裝 制 法左 裝 制 法型 號(hào)功 率D160C1ZQ250-V-3ZZQ250-V-4YY112M-62.2170D250C1ZQ350-V-3ZZQ350-V-4ZY132S-63.0446C2ZQ350-V-3ZZQ350-V-4ZY132M2-65.5470C3ZQ400-V-3ZZQ400-V-4ZY132M2-65.5568C4ZQ400-V-3ZZQ400-V-4ZY160M-67.5640D350C1ZQ400-V-3ZZQ400-V-4ZY132M2-65.5500C2ZQ400-V-3ZZQ400-V-4ZY160M-67.5663C3ZQ500-V-3ZZQ500-V-4ZY160M-67.5855C4ZQ500-V-3ZZQ500-V-4ZY60L-611873D450C1ZQ400-3ZZQ400-4ZY160L-67.5685C2ZQ500-3ZZQ500-4ZY160M-611895提升機(jī)輸送材料的最大塊度不得超過(guò)表8之規(guī)定 表8提 升 機(jī) 型 號(hào)D160D250D350D450一般材料的最大塊度 毫米25354555四 本機(jī)訂貨代號(hào)的寫法本機(jī)訂貨時(shí)應(yīng)提出其規(guī)定代號(hào)：其規(guī)定代號(hào)是根據(jù)選好的高度H和提升機(jī)的各種制法編成，例如:D160提升機(jī)其高度H=24.62米、右裝S1、X1、J2、K3、Z1、C2 制法，其規(guī)定代號(hào)為：右裝提升機(jī)D160 S1 -X1 J2-K3 Z1-C2 -24.62。如果提升機(jī)不帶傳動(dòng)裝置，則在提升機(jī)規(guī)定代號(hào)內(nèi)將傳動(dòng)裝置的代號(hào)除掉，并在其規(guī)定代號(hào)的后面加注“不帶傳動(dòng)裝置字樣”。五 提升機(jī)成套表及H和L值D160見表9；D250見表10；D350見表11；D450見表12。 D160提升機(jī)成套表 表9提升機(jī)高度 (米)成套料斗的數(shù)量輸送皮帶長(zhǎng)度(包括接頭)中部機(jī)殼數(shù)量A=2100K制法中部機(jī)殼數(shù)量A=2100Z制法中部機(jī)殼數(shù)量A=2100中部機(jī)殼數(shù)量A=1500中部機(jī)殼數(shù)量A=1200成套擋板數(shù)量提升機(jī)輪廓高度L(毫米)SX2J2制法不帶傳動(dòng)裝置的提升機(jī)最大重量4.823611.41580390751238122610394054240126116403969572421322670399860244138117003101963246144117303104866248151276031087692501561179031102722521621282031135752541681118503116478256174122880312008125818111291031222842601861112940312508726219211229703128390264198212100031308932662041122103031333962682111112106031362992702161122109031391102272222211211203141210527422821121150414401082762341112211803147311127824211212103149511428024611122124031528117282252111112127031557120284258111221300315861232862652111213303160712628827211121360316351292902761111221390316681322922823112142031685135294288211221450317181382962942111121480317441412983021122151031777144210030631112154031797147210231231112157031825150210431821112216001185815321063244112163031883156210833311221660319161592110336311112169031945162211234231122192031970提升機(jī)高度 (米)成套料斗的數(shù)量輸送皮帶長(zhǎng)度(包括接頭)中部機(jī)殼數(shù)量A=2100K制法中部機(jī)殼數(shù)量A=2100Z制法中部機(jī)殼數(shù)量A=2100中部機(jī)殼數(shù)量A=1500中部機(jī)殼數(shù)量A=1200成套擋板數(shù)量提升機(jī)輪廓高度L(毫米)SX2J2制法不帶傳動(dòng)裝置的提升機(jī)最大重量16.5211434.84111417503199416.8211635.44111417803202317.121183631112418103205617.4212036.6511418403207317.7212237.24112418903210618.0212437.841111419003213518.3212638.44112419303216418.62128395111419603217418.9213039.65111419903221319.2213240.232112420203225719.5213440.8521420503226819.8213641.44212420803230720.121384242111421103233020.4214042.64212421403235920.7214243.25211421703237921.0214443.85211422003240821.3214644.442112422303243121.6214845621422603245821.9215045.65212422903248122.2215246.252111423203252022.5215446.85212423503254922.8215647.26211623803257723.12158486211624103260623.4216048.652112624403263823.7216249.2721624703265624.0216449.86212625003268924.3216650.462111625303271724.62168516212625603274724.9217051.67211625903276725.2217252.27211626203276725.5217452.862112626503282925.8217653.4821626803284626.12178547212627103287926.4218054.67211627403290726.7218255.272122627703293627.0218455.88211628003265727.3218656.48211628303298827.621885772112628603301927.9219057.6921628903303628.2219258.28212629202306928.5219458.882111629503319728.8219659.48212630803312629.12198609211630103311729.4220060.69211630403317629.7220261.282112630700320930.0220461.81216310033225D250提升機(jī)成套表表10 提升機(jī)高度 (米)成套料斗的數(shù)量輸送皮帶長(zhǎng)度(包括接頭)中部機(jī)殼數(shù)量A=2100K制法中部機(jī)殼數(shù)量A=2100Z制法中部機(jī)殼數(shù)量A=2100中部機(jī)殼數(shù)量A=1500中部機(jī)殼數(shù)量A=1200成套擋板數(shù)量提升機(jī)輪廓高度L(毫米)SX2J2制法不帶傳動(dòng)裝置的提升機(jī)最大重量4.482611.4 1565312414.882812.21605312815.28301311645313515.683213.811685313986.083414.62725314396.483615.411765314826.88386.211805315337.284017111845316037.684217.8111885316468.084418.6122925316998.484619.41112965317428.884820.22121005317859.285021111121045318559.685221.8211210853189910.085422.6112211253194010.485623.4211211653198310.885824.2211212053204311.28602511111212453210411.686225.82111212853214712.086426.61112213253218812.486627.42111213653223112.886828.2311214053225613.28702921111214453233313.687229.83111214853233814.087430.62112215253242914.487631.43111215653247214.887832.2411216051251515.28803331111216453258615.688233.84111216853262916.088434.63112217253267016.488635.44111217653272516.888836.2511218053276817.289037411112184532838提升機(jī)高度 (米)成套料斗的數(shù)量輸送皮帶長(zhǎng)度(包括接頭)中部機(jī)殼數(shù)量A=2100K制法中部機(jī)殼數(shù)量A=2100Z制法中部機(jī)殼數(shù)量A=2100中部機(jī)殼數(shù)量A=1500中部機(jī)殼數(shù)量A=1200成套擋板數(shù)量提升機(jī)輪廓高度L(毫米)SX2J2制法不帶傳動(dòng)裝置的提升機(jī)最大重量17.689237.85111418853288018.089438.64112419253292018.489639.45111419653296518.889840.2611420053300819.281004151111420453307919.6810241.85211420853312920.0810442.64212421253317020.4810643.45211421653321420.8810844.2621422053325721.281104552111422453332721.6811245.86211422853337322.0811446.65212423253341222.4811647.46211423653345522.8811848.2721424053348823.281204962111424453356823.6812249.87211424853361124.0812450.66212425253365324.4812651.47211625653370724.8812852.2821626053375025.281305372111626453382025.6813253.88211626853386326.083454.67212627253390526.4813655.48211627653394826.8813856.2921628053399127.281405782111628453406127.6814257.892111628853410428.0814458.6821629253414528.4814659.4921629653418828.8814860.21021630053423229.281506192111630453430229.6815261.8102111630853434530.0815462.99216312534386D350提升機(jī)成套表 表11提升機(jī)高度 (米)成套料斗的數(shù)量輸送皮帶長(zhǎng)度(包括接頭)中部機(jī)殼數(shù)量A=2100K制法中部機(jī)殼數(shù)量A=2100Z制法中部機(jī)殼數(shù)量A=2100中部機(jī)殼數(shù)量A=1500中部機(jī)殼數(shù)量A=1200成套擋板數(shù)量提升機(jī)輪廓高度L(毫米)SX2J2制法不帶傳動(dòng)裝置的提升機(jī)最大重量4.32010.86 1556916314.82211.861606917195.32412.8611656918255.82613.8611706919176.32814.8611756919786.83015.8611806920757.33216.861112856921817.83417.861112906922938.33618.861112956923548.83819.862121066924469.34020.86111121056925529.84221.86211211069264410.34422.86211211569270910.84623.8621212069280111.34824.8611111212569290711.85025.862111213069299912.35226.862111213569306012.85427.86311214069315213.35628.8621111214569325813.85829.863111215069335014.36030.863111215569340114.86231.86411216069350215.36432.8631111216569360815.86633.864111417069312116.36834.864111417569378216.87035.865114180693874提升機(jī)高度 (米)成套料斗的數(shù)量輸送皮帶長(zhǎng)度(包括接頭)中部機(jī)殼數(shù)量A=2100K制法中部機(jī)殼數(shù)量A=2100Z制法中部機(jī)殼數(shù)量A=2100中部機(jī)殼數(shù)量A=1500中部機(jī)殼數(shù)量A=1200成套擋板數(shù)量提升機(jī)輪廓高度L(毫米)SX2J2制法不帶傳動(dòng)裝置的提升機(jī)最大重量4.32010.86 1556916314.82211.861606917195.32412.8611656918255.82613.8611706919176.32814.8611756919786.83015.8611806920757.33216.861112856921817.83417.861112906922938.33618.861112956923548.83819.862121066924469.34020.86111121056925529.84221.86211211069264410.34422.86211211569270910.84623.8621212069280111.34824.8611111212569290711.85025.862111213069299912.35226.862111213569306012.85427.86311214069315213.35628.8621111214569325813.85829.863111215069335014.36030.863111215569340114.86231.86411216069350215.36432.8631111216569360815.86633.864111417069312116.36834.864111417569378216.87035.865114180693874表11 D450提升機(jī)成套表 表12提升機(jī)高度 (米)成套料斗的數(shù)量輸送皮帶長(zhǎng)度(包括接頭)中部機(jī)殼數(shù)量A=2100K制法中部機(jī)殼數(shù)量A=2100Z制法中部機(jī)殼數(shù)量A=2100中部機(jī)殼數(shù)量A=1500中部機(jī)殼數(shù)量A=1200成套擋板數(shù)量提升機(jī)輪廓高度L(毫米)SX2J2制法不帶傳動(dòng)裝置的提升機(jī)最大重量4.511712.481605925615.181913.761666927305.822115.041733928726.462316.3211797930277.12517.611891931707.742718.8811925933398.382920.16112989935129.023121.4411121053937489.663322.72111211179380810.33524111211819397910.943725.2821212459412111.583926.561111213099427712.224127.84211213939441912.864329.12211214379458813.54530.4211215019473514.144731.6811111215659489114.784932.962111216299503315.425134.242111216939520216.065335.52311217579534416.75536.8211112182195550c成套料斗的數(shù)量輸送皮帶長(zhǎng)度(包括接頭)中部機(jī)殼數(shù)量A=2100K制法中部機(jī)殼數(shù)量A=2100Z制法中部機(jī)殼數(shù)量A=2100中部機(jī)殼數(shù)量A=1500中部機(jī)殼數(shù)量A=1200成套擋板數(shù)量提升機(jī)輪廓高度L(毫米)SX2J2制法不帶傳動(dòng)裝置的提升機(jī)最大重量4.511712.481605925615.181913.761666927305.822115.041733928726.462316.3211797930277.12517.611891931707.742718.8811925933398.382920.16112989935129.023121.4411121053937489.663322.72111211179380810.33524111211819397910.943725.2821212459412111.583926.561111213099427712.224127.84211213939441912.864329.12211214379458813.54530.4211215019473514.144731.6811111215659489114.784932.962111216299503315.425134.242111216939520216.065335.52311217579534416.75536.8211112182195550提升機(jī)高度 (米)成套料斗的數(shù)量輸送皮帶長(zhǎng)度(包括接頭)中部機(jī)殼數(shù)量A=2100K制法中部機(jī)殼數(shù)量A=2100Z制法中部機(jī)殼數(shù)量A=2100中部機(jī)殼數(shù)量A=1500中部機(jī)殼數(shù)量A=1200成套擋板數(shù)量提升機(jī)輪廓高度L(毫米)SX2J2制法不帶傳動(dòng)裝置的提升機(jī)最大重量4.511712.481605925615.181913.761666927305.822115.041733928726.462316.3211797930277.12517.611891931707.742718.8811925933398.382920.16112989935129.023121.4411121053937489.663322.72111211179380810.33524111211819397910.943725.2821212459412111.583926.561111213099427712.224127.84211213939441912.864329.12211214379458813.54530.4211215019473514.144731.6811111215659489114.784932.962111216299503315.425134.242111216939520216.065335.52311217579534416.75536.8211112182195550續(xù)表12 提升機(jī)高度 (米)成套料斗的數(shù)量輸送皮帶長(zhǎng)度(包括接頭)中部機(jī)殼數(shù)量A=2100K制法中部機(jī)殼數(shù)量A=2100Z制法中部機(jī)殼數(shù)量A=2100中部機(jī)殼數(shù)量A=1500中部機(jī)殼數(shù)量A=1200成套擋板數(shù)量提升機(jī)輪廓高度L(毫米)SX2J2制法不帶傳動(dòng)裝置的提升機(jī)最大重量17.345738.083111418859566817.985939.303111419499583718.626140.644