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外文翻譯資料
An Automatic MechanotronicsHorizontal Cutter
Directing towards the present situationof decentralized control by single computer in do2mestic glass industry an automatic mechanotronicshorizontal cutter was introduced based on the pre2cision and thefunctional control of the cutter .
1.Say after 70's in 20 centuries the our country sun float the method glass technique invention, our country of float method glass, the industry develops quickly.Currently, the our country is the world is the biggest to float the method glass production country, 2006 our country of float method glass, the production line has more than 160s totally, adopting among them our country the sun float method glass to float method glass technically, the production line has more than 130s totally, floating the method glass total yield already more than 454,000,000, and yield annually all significant increment.But our country the LuoYang float the method glass technique material and other nations to compare automation degree still very low, has been being placed in the half auto half artificial appearance, raise completely our country the 洛 sun float method glass a technique a material level, developing whole lineses allied lock follow produce the technique have already forced in the eyebrow .Currently, our country the sun float method glass a technique a material to mainly be placed in a single machine dispersion control stage(or part of llied lock control), rush through super nations float method glass a technique a material level, have to raise first our country the automation function of the single machine equipments.Horizontal slice machine conduct and actions to float method glass cold carry to produce one of the on-line important equipmentses, its automation degree and incise accuracy will influence the finished product rate that the glass produces, we introduce a kind of machine electricity integral whole to turn here full-automatic horizontal slice machine
1 The equipments accuracy is in keeping with, the biggest original plank width:the 5000 mms suit glass plate thickness: the 1.5~19 mms incise a straight line degree accuracy: the ± 0.5 mms incise diagonal line accuracy:<3 m the plank is long: the ± 1 mm 3~6 m plank long:the ± 1.5 mms incise a straight line degree accuracy: the ± 0.5 mm the knife press to regulate scope: the 0~100 Ns is the biggest to return to knife speed:3000 mms/s
2.Equipments function
2.1 Excellent turn of incise function to operate the touch of pedestal to hold on the spot up(or control box in) can set a few in common use products and 1 kind to discard plank specification, be an usage excellent turn to incise, horizontal slice machine can according to artificial examination(or on-line examination equipments examination) of the blemish position chooses reasonable enactment specification and discards plank specification to carry on incising automatically, incising an information to pass allied the net deliver to transport a way behind.There is excellent a few the following to turn a way generally:the ① press grade excellent turn to incise, press different grade to incise, the biggest limit slices to take high-quality glass;The ② presses product specification excellent turn to incise, incise the glass of Chengkong University, medium and small different specification according to the heap circumstance of different quality and heap area; The ③ carries on according to the market sale's circumstance excellent turn to incise, can have the initiative and incise the product specification that the market needs with maximum limit
2.2 The flower slices function to set several floricultures to slice a specification comparison, slicing machine with allied lock completion, produce the glass of different specification in the meantime.So can satisfy a production line to produce the request of various specificationses in the meantime, if adopt mechanization heap , the heap then canned resolve a heap of the machine problem with not enough period, can also reduce a heap of machine amount, economical investment
2.3 Side department follow incise function horizontal slice machine and side department and follow control the system unite a lock, can carry out horizontal slice machine and fall the position variety that the knife order, lifts knife and orders, carry out the biggest scope and slice and cut qualified knothole function thus, increase a production line at falsely often of slicing and cutting rate, special produce at float and move quantity and change very big of time
2.4 The whole lineses follow to incise function horizontal slice machine and the whole line control allied lock can carry out whole lineses' glass to different specification, different quality to follow different destination(fall the plank, heap etc.), and can record each the quality of the glass and each glass of the blemish and the position;
2.5 Hint the function has an examination to lack oil and breaks spirit and breaks down hint function.
2.6 Automate function and break bridge to spread the feeling machine allied lock, can lift knife automatically when the glass break plank.
2.7 Periodic can the product which incise certain specification of the periodic ground.
3 Equipments control
(1) Adopting the high performance, high sex price compares of the GE 9030 PLCs and high performance are loose to descend numerical type intelligence's exchanges servo drive system, match with to develop specially and pass by long-term test of control software, make the system not only have very high control accuracy, and come to an intelligent and stable perfect combine.
(2) All parameters can constitution in touching to hold, include plank long, the plank breadth, start order, fall knife to order, return to speed and add and subtract soon and move to adjust to try speed, diagraph round and diagonal line school quasi- and horizontal bye control parameter and limit protect a constitution etc. parameter.
(3) Incise process automatically in, can operate to lift knife and fall knife at any time, make the knife have the glass that can jump to crack open by explosion to take, since the protection knife have, and then avoids appearing long glass of size to take.
(4) The forerunner's speed follows function, knife head while promising to fall knife speed and glass take speed of synchronous.Moreover horizontal slice a machine design and make of choose a material, process and the standard piece buy etc. also want to control strictly.Slice machine with of its kit, horizontal bye break, bye the side transport machine etc. the equipments also needs to make a further improvement and the exaltation.
4 The new century, electromechanical integration of the type widely used to be, people developed a series of products. Addition, we re-introduce some other type of reference do.
4.1 ZHJ-D computer-controlled vertical and horizontal high-precision cutting machine
Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features:
(1), the use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal.
(2), transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages.
(3), the electrical VVVF, automatic counting, alarm Parking, tension figures show that functions.
Technical parameters:
Model parameters ZHJ-800D ZHJ-1100D ZHJ-1300D ZHJ-1600D
1400m maximum diameter of raw materials
The largest-cut width of 800 mm 1100mm 1300mm 1600mm
- Cut 20-1200mm length
The accuracy of ± 0.2mm
Productivity ≤ 80 m / min
Complete machine power 5kw 5kw 6kw 8kw
Applicable power 380v/50Hz (-phase 4-wire)
Asked the biggest source of air pressure 5.5 kg/cm2 × 5m3/min
The device weighs about 1,000 kg of about 2000 kg of about 2500 kg of about 2800 kg
Dimensions (mm) 5500 × 1550 × 1200 5500 × 1850 × 1200 5500 × 2100 × 1250 6000 × 2400 × 1250
4.2 ZHJ-C1/C2 high-speed automatic Cutting Machine
Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries.
Performance and features:
(1), the use of servo motor (or stepper motor) control for long-cut. Amended with electro-optical tracking system.
(2), transmission system using pneumatic, pneumatic systems, such as photoelectric sensor centralized control, discharge system uses air pressure lifting equipment. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages.
(3), the electrical VVVF, automatic counting, alarm Parking, tension figures show that functions.
(4), are heavy-duty cutting tool imports, product uniformity, no edges and corners.
Technical parameters:
Machine Model ZHJ-800C1/C2 ZHJ-1100 C1/C2 ZHJ-1300 C1/C2
The largest raw materials 800 1100 mm width 1350 mm
Complete machine power 5.5kw 6kw 7kw
The device weighs about 2,500 kg of 2,800 kg about 3200 kg
Dimensions (mm) 5500 × 1500 × 1400 5500 × 1800 × 1400 5500 × 2300 × 1400
Applicable power 380v/50Hz (-phase 4-wire)
Asked the biggest source of air pressure 5.5 kg/cm2 × 5m3/min
The largest raw material Ф ≤ 14 mm in diameter.
30g of raw materials / ㎡ ~ 500 g / m 2 (depending on the materials may be)
- Cut of 5 ~ 1200mm length
The accuracy of ± 0.2mm
Fang / Recoiler paper tube diameter Ф3 "or Ф6" (or according to customers required)
Crop frequency 120degree/min
4.3 ZHJ-C3 high-speed automatic finishing Cutting Machine
This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries.
Performance and features:
1, the use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal, and finished automatically collate.
2, transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages.
3, the electrical VVVF, automatic counting, alarm Parking, tension figures show that functions.
Technical parameters:
Model ZHJ-1100C3 ZHJ-1400C3 ZHJ-1600C3
Raw materials maximum diameter 1400mm 1400mm 1400mm
The largest-cut width of 1100mm 1400mm 1600mm
- Cut 20-1200mm length 20-1200mm 20-1200mm
The accuracy of ± 0.2mm ± 0.2mm ± 0.2mm
Productivity 80m/min 80m/min 80m/min
Piled material largest high 1200mm 1200mm 1200mm
Complete machine power 8kw 9kw 11kw
Applicable power 380v/50Hz (three-phase) 380v/50Hz (three-phase) 380v/50Hz (three-phase)
Asked the biggest source of air pressure 5.5 kg/cm2 × 5m3/min largest 5.5 kg/cm2 × 5m3/min largest 5.5 kg/cm2 × 5m3/min
The device weighs about 3,200 kg of about 3800 kg of about 4300 kg
Dimensions 6000 × 1500 × 1700mm 6000 × 1800 × 1700mm 6000 × 2000 × 1700mm
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