柴油機(jī)汽缸體兩端面銑削專機(jī)設(shè)計【說明書+CAD】

柴油機(jī)汽缸體兩端面銑削專機(jī)設(shè)計【說明書+CAD】,說明書+CAD,柴油機(jī)汽缸體兩端面銑削專機(jī)設(shè)計【說明書+CAD】,柴油機(jī),汽缸,兩端,銑削,專機(jī),設(shè)計,說明書,仿單,cad 無錫太湖學(xué)院信 機(jī)系 機(jī)械工程及自動化 專業(yè)畢 業(yè) 設(shè) 計論 文 任 務(wù) 書一、題目及專題：1、題目 柴油機(jī)汽缸體兩端面銑削專機(jī)設(shè)計 2、專題 二、課題來源及選題依據(jù)隨著工業(yè)生產(chǎn)規(guī)模化、專業(yè)化、集中化、高度機(jī)械化乃至自動化的步伐的加快，在進(jìn)行工件加工時，要求考慮使用專用機(jī)床和夾具。組合機(jī)床和組合機(jī)床自動線是一種專用高效自動化技術(shù)裝備,目前,由于它仍是大批量機(jī)械產(chǎn)品實(shí)現(xiàn)高效、高質(zhì)量和經(jīng)濟(jì)性生產(chǎn)的關(guān)鍵裝備,因而被廣泛應(yīng)用于汽車、拖拉機(jī)、內(nèi)燃機(jī)和壓縮機(jī)等許多工業(yè)生產(chǎn)領(lǐng)域。某企業(yè)因生產(chǎn)發(fā)展需要，擬開發(fā)柴油機(jī)汽缸體兩端面銑削專機(jī)，因此選定柴油機(jī)汽缸體兩端面銑削專機(jī)設(shè)計為本次設(shè)計課三、本設(shè)計（論文或其他）應(yīng)達(dá)到的要求：1. 依據(jù)設(shè)計原始參數(shù)繪制零件工序圖； 2. 完成滿足生產(chǎn)需要的機(jī)床夾具設(shè)計、組合機(jī)床總體設(shè)計、組合機(jī)床主軸箱設(shè)計（折合零號圖3張以上）； 3. 編制設(shè)計說明書一份； 4. 完成英文翻譯資料一份； 四、接受任務(wù)學(xué)生： 機(jī)械92 班 姓名 王 明 五、開始及完成日期：自2012年11月12日 至2013年5月25日六、設(shè)計（論文）指導(dǎo)（或顧問）：指導(dǎo)教師簽名 簽名 簽名教研室主任學(xué)科組組長研究所所長簽名 系主任 簽名2012年11月12日 編號無錫太湖學(xué)院畢業(yè)設(shè)計（論文）相關(guān)資料題目： 柴油機(jī)汽缸體兩端面銑削專機(jī)設(shè)計 信機(jī) 系 機(jī)械工程及自動化專業(yè)學(xué) 號： 0923070學(xué)生姓名： 王 明 指導(dǎo)教師： 劉新佳 （職稱：副教授） 2013年5月25日目 錄一、畢業(yè)設(shè)計（論文）開題報告二、畢業(yè)設(shè)計（論文）外文資料翻譯及原文三、學(xué)生“畢業(yè)論文（論文）計劃、進(jìn)度、檢查及落實(shí)表”四、實(shí)習(xí)鑒定表無錫太湖學(xué)院畢業(yè)設(shè)計（論文）開題報告題目： 柴油機(jī)汽缸體兩端面銑削專機(jī)設(shè)計 信機(jī) 系 機(jī)械工程及自動化 專業(yè)學(xué) 號： 0923070 學(xué)生姓名： 王明 指導(dǎo)教師： 劉新佳 （職稱：副教授） （職稱： ） 2012年11月12日課題來源工程實(shí)踐科學(xué)依據(jù)（包括課題的科學(xué)意義；國內(nèi)外研究概況、水平和發(fā)展趨勢；應(yīng)用前景等）隨著工業(yè)生產(chǎn)規(guī)?；?、專業(yè)化、集中化、高度機(jī)械化乃至自動化的步伐的加快，在進(jìn)行工件加工時，要求考慮使用專用機(jī)床和夾具。組合機(jī)床和組合機(jī)床自動線是一種專用高效自動化技術(shù)裝備,目前,由于它仍是大批量機(jī)械產(chǎn)品實(shí)現(xiàn)高效、高質(zhì)量和經(jīng)濟(jì)性生產(chǎn)的關(guān)鍵裝備,因而被廣泛應(yīng)用于汽車、拖拉機(jī)、內(nèi)燃機(jī)和壓縮機(jī)等許多工業(yè)生產(chǎn)領(lǐng)域。某企業(yè)因生產(chǎn)發(fā)展需要，擬開發(fā)柴油機(jī)汽缸體兩端面銑削專機(jī)，因此選定柴油機(jī)汽缸體兩端面銑削專機(jī)設(shè)計為本次設(shè)計課題.該課題主要是為了培養(yǎng)學(xué)生編制機(jī)械零件加工工藝、正確選擇金屬切削機(jī)床和工藝參數(shù)、開發(fā)和創(chuàng)新機(jī)械產(chǎn)品的能力，要求學(xué)生能夠結(jié)合常規(guī)普通銑床與零件加工工藝，針對實(shí)際使用過程中存在的金屬加工機(jī)床的驅(qū)動及工件夾緊問題，綜合所學(xué)的機(jī)械理論設(shè)計與方法等知識，對高效、快速夾緊裝置進(jìn)行改進(jìn)設(shè)計，從而實(shí)現(xiàn)金屬加工機(jī)床驅(qū)動與夾緊的半自動控制。在設(shè)計零件機(jī)械加工工裝時，在滿足產(chǎn)品工作要求的情況下，應(yīng)盡可能多的采用標(biāo)準(zhǔn)件，提高其互換性要求，以減少產(chǎn)品的設(shè)計生產(chǎn)成本和周期。研究內(nèi)容通過實(shí)際調(diào)研、認(rèn)知普通機(jī)床和數(shù)控機(jī)床、采集相應(yīng)的設(shè)計數(shù)據(jù)，分析零件的機(jī)械加工工藝路線、金屬切削加工過程中的機(jī)床工作臺驅(qū)動、工件夾緊等方面的相關(guān)數(shù)據(jù)，結(jié)合工藝工裝設(shè)計的相關(guān)理論知識，完成零件機(jī)械加工工藝文件的擬定及專用夾具的設(shè)計，并進(jìn)行主要工序的工序尺寸及公差的計算，對零件的定位誤差進(jìn)行分析等。擬采取的研究方法、技術(shù)路線、實(shí)驗(yàn)方案及可行性分析 通過實(shí)踐與大量搜集、閱讀相關(guān)資料相結(jié)合，在對金屬切削加工原理、金屬切削機(jī)床、機(jī)械加工工藝文件的編制、機(jī)械設(shè)計與理論及機(jī)械裝備等相關(guān)知識充分掌握后，對零件的機(jī)械加工工藝路線、工裝夾具的設(shè)計、普通銑床的驅(qū)動、夾緊裝置進(jìn)行數(shù)學(xué)建模，并通過模擬實(shí)驗(yàn)分析建立普通銑床的驅(qū)動、夾緊裝置的實(shí)體模型，設(shè)計專用夾具的驅(qū)動、夾緊裝置，進(jìn)行現(xiàn)場實(shí)驗(yàn)，來達(dá)到產(chǎn)品的最優(yōu)化設(shè)計。研究計劃及預(yù)期成果研究計劃：2012年11月12日-2012年12月2日：教師下達(dá)畢業(yè)設(shè)計任務(wù)，學(xué)生初步閱讀資料，完成畢業(yè)設(shè)計開題報告。2012年12月3日-2013年1月20日：指導(dǎo)專業(yè)實(shí)訓(xùn)。2013年1月21日-2013年3月1日：指導(dǎo)畢業(yè)實(shí)習(xí)。2013年3月4日-2013年3月8日：查閱并翻譯一篇與畢業(yè)設(shè)計相關(guān)的英文材料。2013年3月11日-2013年3月15日：專用機(jī)床總體方案設(shè)計。2013年3月18日-2013年3月22日：繪制零件加工工序圖。2013年3月25日-2013年3月29日：繪制零件加工示意圖。2013年4月1日-2013年4月5日：繪制機(jī)床尺寸聯(lián)系圖。2013年4月8日-2013年4月12日：繪制機(jī)床尺寸聯(lián)系圖；填寫生存率計算卡。2013年4月15日-2013年4月19日：專用夾具設(shè)計。2013年4月22日-2013年4月26日：專用夾具設(shè)計。2013年4月29日-2013年5月3日：主軸箱設(shè)計。2013年5月13日-2013年5月17日：檢查、修改、完善、撰寫設(shè)計說明書。2013年5月20日-2013年5月25日：資料整理、裝訂、準(zhǔn)備答辯。預(yù)期成果：圖紙一套以及說明書一份特色或創(chuàng)新之處 適用于現(xiàn)代加工企業(yè)高效、安全的專用夾具設(shè)計、夾緊裝置的優(yōu)化設(shè)計，可降低工人的勞動強(qiáng)度、減少機(jī)械加工工藝時間和降低機(jī)械零件的生產(chǎn)成本。已具備的條件和尚需解決的問題1. 已經(jīng)專業(yè)課程設(shè)計的訓(xùn)練，經(jīng)過畢業(yè)實(shí)習(xí)前期調(diào)研，相關(guān)資料搜集，已做好經(jīng)行技術(shù)設(shè)計的相關(guān)準(zhǔn)備工作。設(shè)計思路及方案已基本明確。 2.專用夾具的設(shè)計能力還有待加強(qiáng)。指導(dǎo)教師意見 指導(dǎo)教師簽名：2013年 月 日教研室（學(xué)科組、研究所）意見 教研室主任簽名： 年 月 日系意見 主管領(lǐng)導(dǎo)簽名： 年 月 日英文原文What computer-control programmers and operators doComputer-control programmers and operators use computerized numerical control (CNC) machines to cut and shape precision products, such as automobile parts, machine parts, and compressors. CNC machines include machining tools such as lathes, multiaxis spindles, milling machines, and electrical discharge machines (EDM), but the functions formerly performed by human operators are performed by a computer-control module. CNC machines cut away material from a solid block of metal, plastic, or glass-known as a workpiece-to form a finished part. Computer-control programmers and operators normally produce large quantities of one part, although they may produce small batches or one-of-a-kind items. They use their knowledge of the working properties of metals and their skill with CNC programming to design and carry out the operations needed to make machined products that meet precise specifications. Before CNC programmers-also referred to as numerical tool and process control programmers-machine a part, they must carefully plan and prepare the operation. First, these workers review three-dimensional computer aided/automated design (CAD) blueprints of the part. Next, they calculate where to cut or bore into the workpiece, how fast to feed the metal into the machine, and how much metal to remove .They then select tools and materials for the job and plan the sequence of cutting and finishing operations.Next, CNC programmers turn the planned machining operations into a set of instructions, These instructions are translated into a computer aided/automated manufacturing (CAM) program containing a set of commands for the machine to follow. These commands normally are a series of numbers (hence, numerical control) that describes where cuts should occur, what type of cut should be used, and the speed of the cut. CNC programmers and operators check new programs to ensure that the machinery will function properly and that the output will meet specifications. Because a problem with the program could damage costly machinery and cutting tools, computer simulations may be used to check the program instead of a trial run. If errors found, the program must be changed and rested until the problem is resolved. In addition, growing connectivity between CAD/CAM software and CNC machine tools is raising productivity by automatically translating designs into instructions for the computer controller on the machine tool. These new CAM technologies enable programs to be easily modified for use on other jobs with similar specifications.After the programming work is completed, CNC operators-also referred to as computer-controlled machine tool operators-perform the necessary machining operations. The CNC operators transfer the commands from the server to the CNC control module using a computer network link or floppy disk. Many advanced control modules are conversational, meaning that they ask the operator a series of questions about the nature of the task. CNC operators position the metal stock on the CNC machine tool-lathe, milling machine, or other-set the controls, and let the computer make the cuts. Heavier objects may be loaded with the assistance of other workers, autoloaders, a crane, or a forklift. During the machining process, computer-control operators constantly monitor the readouts from the CNC control module, checking to see if any problems exist. Machine tools have unique characteristics, which can be problematic. During a machining operation, the operator modifies the cutting program to account for any problems encountered. Unique, modified CNC programs are saved for every different machine that performs a task.CNC operators detect some problems by listening for specific sounds-for example, dull cutting tool or excessive vibration. Dull cutting tools are removed and replaced and replaced. Machine tools rotate at high speeds, which can create problems with harmonic vibrations in the workpiece. vibrations cause the machine tools to make minor cutting errors, hurting the quality of the product. Operators listen for vibrations and then adjust the cutting speed to compensate. in older, slower machine tools, the cutting speed would be reduced to eliminate the vibrations, but the amount of time needed to finish the product would increase at a result. in newer, high speed CNC machines, increasing the cutting speed normally eliminates the vibrations and reduces production time. CNC operators also ensure that the workpiece is being properly lubricated and cooled, because the machining of metal products generates a significant amount of heat.Computer-control programmers and operators train in various ways-in apprenticeship programs, informally on the jop, and in secondary, vocational, or postsecondary schools. Due to a shortage of qualified applicants, many employers teach introductory courses, which provide a basic computers and electronics also is helpful .Experience with machine tools is extremely important. In fact, many entrants to these occupations have previously worked as machinists or machine setters, operators, and tenders. Persons interested in becoming computer-control programmers or operators should be mechanically inclined and able to work independently and do highly accurate work.High school or vocational school courses in mathematics (trigonometry and algebra), blueprint reading, computer programming, metalworking, and drafting are recommended. Apprenticeship programs consist of shop training and related classroom instruction. In shop training, apprentices learn filing, handtapping, and dowel fitting, as well as the operation of various machine tools. Classroom instruction includes math, physics, programming, blueprint reading, CAD software, safely, and shop practices. Skilled computer-control programmers and operators need an understanding of the machining process, including the complex physics that occur at the cutting point. Thus, most training programs teach CNC operators and programmers to perform operations on manual machines prior to operating CNC machine. A growing number of computer-control programmers and operators receive most of their formal training from community or technical colleges. Less skilled CNC operators may need only a couple of weeks of on-the-job training.Computer-control programmers and operators can advance in several ways. Experienced CNC operators may become CNC programmers, and some are promoted to supervisory or administrative position in their firms. A few open their own shops.Computer-control programmers and operators should have excellent job opportunities. Due to the limited number of people entering training programs, employers are expected to have continue to have difficulty finding workers with the necessary skills and knowledge. Job growth in both occupations will be driven by the increasing use of CNC machine tools. Advances in CNC machine tools and manufacturing technology will further automate production, boosting CNC operators productivity and limiting employment growth. The demand for computer-control programmers will be negatively affected by the increasing use of software that automatically translates part and product designs into CNC machine tool instructions.What is CNCCNC stands for Computerized Numerical Control and has been around since the early 1970s. Prior to this, it was called NC, for numerical control. While people in most walks of life have never heard of this term, CNC has touched almost every form of manufacturing process in one way or another. If youll be working manufacturing, its likely that youll be dealing with CNC on a regular basis.Before CNCWhile there are exceptions to this statement, CNC machines replace (or work in conjunction with) some existing manufacturing process. Take one of the simplest manufacturing processes, drilling holes, for example.A drill press can of course be used to machine holes. A person can place a drill chuck that is secured in the spindle of the drill press. They can then (manually) select the desired speed for rotation (commonly by switching belt pulleys), and activate the spindle. Then they manually pull on the quill lever to drive the drill into the workpiece being machined.As you can easily see, there is a lot of manual intervention required to use a drill press to drill holes. A person is required to do something almost every step along the way! While this manual intervention may be acceptable for manufacturing companies if but a small number of holes or workpieces must be machined, as quantities grow, so does the likelihood for fatigue due to the tediousness of the operation. And do note that weve used one of the simplest machining operations (drilling) for our example. There are more complicated machining operations that would require a much higher skill level (and increase the potential for mistakes resulting in scrap workpieces) of the person running the conventional machine tool. (We commonly refer to the style of machine that CNC is replacing as the conventional machine.)By comparison, the CNC equivalent for a drill press (possibly a CNC machining center or CNC drilling & tapping center) can be programmed to perform this operation in a much more automatic fashion. Everything that the drill press operator was doing manually will now be done by the CNC machine, including: placing the drill in the spindle, activating the spindle, positioning the workpiece under the drill, machining the hole, and turning off the spindle.How CNC worksAs you might already have guessed, everything that an operator would be required to do with conventional machine tools is programmable with CNC machines. Once the machine is setup and running, a CNC machine is quite simple to keep running. In fact CNC operators tend to get quite bored during lengthy production runs because there is so little to do. With some CNC machines, even the workpiece loading process has been automated. Lets look at some of the specific programmable functions.Motion control All CNC machine types share this commonality: They all have two or more programmable directions of motion called axis. An axis of motion can be linear (along a straight line) or rotary (along a circular path). One of the first specifications that imply a CNC machines complexity is how many axes it has. Generally speaking, the more axes, the more complex the machine.The axes of any CNC machine are required for the purpose of causing the motiona needed for the manufacturing process. In the drilling example, these (3) axes would position the tool over the hole to be machined (in two axes) and machine the hole (with the third axis). Axes are named with letters. Common linear axis names are X, Y, and Z. Common rotary axis names are A, B, and C. These are related to the coordinate system.Programmable accessoriesA CNC machine wouldnt be very helpful if all it could only move the workpiece in two or more axes. Almost all CNC machines are programmable in several other ways. The specific CNC machine type has a lot to do with its appropriate programmable accessories. Again, any required function will be programmable on full-blown CNC machine tools. Here are some examples for one machine type (machining centers).Automatic tool changerMost machining centers can hold many tools in a tool magazine. When required, the required tool can be automatically placed in the spindle for machining.Spindle speed and activation The spindle speed (in revolutions per minute) can be easily specified can be turned on in a forward or reverse direction. It can also, of course, be turned off.CoolantMany machining operations require coolant for lubrication and cooling purposes. Coolant can be turned in and off from within the machine cycle.The CNC programThink of giving any series of step-by-step instructions. A CNC program is nothing more than another kind of instruction set. Its written in sentence-like format and the control will execute it in sequential order, step by step.A special series of CNC words are used to communicate what the machine is intended to do. CNC words begin with letter addresses (like F for federate, S for spindle speed, and X, Y & Z for axis motion). When placed together in a logical method, a group of CNC words make up a command that resemble a sentence.The CNC controlThe CNC control will interpret a CNC program and activate the series of commands in sequential order. As it reads the program, the CNC control will activate the appropriate machine functions, cause axis motion, and in general, follow the instructions given in the program.Along with interpreting the CNC program, the CNC control has several other purposes. All current model CNC controls allow programs to be modified (edited) if mistakes are found. The CNC control allows special verification functions (like dry run) to confirm the correctness of the CNC program, The CNC control allows certain important operator inputs to be specified separate from the program, like tool length values. In general, the CNC control allows all functions of the machine to be manipulated.What is a CAM system?For simple applications (like drilling holes), the CNC program can be developed manually. That is, a programmer will sit down to write the program armed only with pencil, paper, and calculator. Again, for simple applications, this may be the very best way to develop CNC programs.As applications get more and more complicated, and especially when new programs are required on a regular basis, writing programs manually becomes much more difficult. To simplify the programming process, a computer aided manufacturing (CAM) system can be used. A CAM system is a software program that runs on a computer (commonly a PC) that helps the CNC programmer with the programming process. Generally speaking, a CAM system will take the tediousness and drudgery out of programming.In many companies the CAM system will work with the computer aided design (CAD) drawing developed by companys design engineering department. This eliminates the need for redefining the workpiece configuration to the CAM system. The CNC programmer will simply specify (much like the manual programmer would have written) automatically.What is a CNC system?Once the program is developed (either manually or with a CAM system), it must be loaded into the CNC control. Though the setup person could type the program right into the control, this would be like using the CNC machine as a very expensive typewriter. If the CNC program is developed with the help of a CAM system, then it is already in the form of a text file. If the program is written manually, it can be typed into any computer using a common word processor (though most companies use a special CNC text editor for this purpose). Either way, the program is in the form of a text file that can be transferred right into the CNC machine. A distributive numerical control (DNC) system is used for this purpose.A DNC system is nothing more than a computer that is networked with one or more CNC machines. Until only recently, rather crude serial communications protocol had to be used for transferring programs. Newer controls have more current communications capabilities and can be networked in more conventional ways (Ethernet, etc.). Regardless of methods, the CNC program must of course be loaded into the CNC machine before it can be run.Fundamentals of CNCWhile the specific intention and application for CNC machines vary from one machine type to another, all forms of CNC have common benefits. Here are but a few of the more important benefits offered by CNC equipment.The first benefit offered by all forms of CNC machine tools is improved automation. The operators intervention related to producing workpieces can be reduced during their entire machining cycle, freeing the operator to do other tasks. This gives the CNC user several side benefits including reduced operator fatigue, fewer mistakes caused by human error, and consistent and predictable machining time for each workpiece. Since the machine will be running under program control, the skill level required of the CNC operator (related to basic machining practice) is also reduced as compared to a machinist producing workpieces with conventional machine tools.The second major benefit of CNC technology is consistent and accurate workpiece. Todays CNC machines boast almost unbelievable accuracy and repeatability specifications. This means that once a program is verfied, two, ten, or one thousand identical workpiece can be easily produced identical with precision and consistency.A third benefit offered by most forms of CNC machine tools is flexibility. Since these machines are run from programs, running a different workpiece is almost as easy as loading a different program. Once a program has been verified and executed for one production run, it can be easily recalled the next time the workpiece is to be run, This leads to yet another bendfit, fast change overs. Since these machines are very easy to set upband run, and since programa can be easily loaded, they allow very short setup time. This is imperative with todays just-in-time (JIT) product requirements.Motion control-the heart of CNCThe most basic function of any CNC machine is automatic, precise, and consistent motion control. Rather than applying completely mechanical devices to cause motion as is required on most conventional machine tools, CNC machines allow motion control in a revolutionary manner. All forms of CNC equipment have two or more directions of motion, called axes. These axes can be precisely and automatically positioned along their lengths of travel. The two most common axis types are linear (driven along a straight path) and rotary (driven along a circular path).Instead of causing motion by turning cranks and handwheels as is required on conventional machine tools, CNC machines allow motions to be commanded through programmed commands. Generally speaking, the motion type , the axes to move, the amount of motion and the motion rate (feedrate) are programmable with almost all CNC machine tools.A CNC command executed within the control tells the drive motor to rotate a precise number of times. The rotation of the drive motor in turn rotates the ball screw. And the ball screw drives the linear axis (slide). A feedback device (linear scale) on the slide allows the control to confirm that the commanded number of rotations has taken place.Though a rather crude analogy, the same basic linear motion can be found on a common table vise. As you rotate the vise crank, you rotate a lead screw that, in turn, drives the movable jaw on the vise. By comparison, a linear axis on a CNC machine tool is extremely precise. The number of revolution of the axis drive motor precisely controls the amount of linear motion along the axis.How axis motion is commanded-understanding coordinate systemsIt would be infeasible for the CNC user to cause axis motion by trying to tell each axis drive motor how many times to rotate in order to command a given linear motion amount. (This would be like having to figure out how many turns of the handle on a table vise will cause the movable jaw to move exactly one inch!). Instead all CNC controls allow axis motion to be commanded in a much simpler and more logical way by utilizing soma form of coordinate system. The two most popular coordinate systems used with CNC machines are the rectangular coordinate system and the polar coordinate system. By far the more popular of these two is the rectangular coordinate system.The program zero point establishes the point of reference for motion commands in a CNC program. This allows the programmer to specify movements from a common location. If program zero is chosen wisely, usually coordinates needed for the program can be taken di