減速機機體零件機械加工工藝及專用夾具設計
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編號
無錫太湖學院
畢業(yè)設計(論文)
題目: 減速機機體零件機械加工工藝
及專用夾具設計
信機 系 機械工程及自動化 專業(yè)
學 號: 0923032
學生姓名: 鄒 星
指導教師: 薛慶紅(職稱:副教授 )
(職稱: )
2013年5月25日
無錫太湖學院本科畢業(yè)設計
誠 信 承 諾 書
本人鄭重聲明:所呈交的畢業(yè)設計 減速機機體零件機械加工工藝及專用夾具設計 是本人在導師的指導下獨立進行研究所取得的成果,其內容除了在畢業(yè)設計中特別加以標注引用,表示致謝的內容外,本畢業(yè)設計不包含任何其他個人、集體已發(fā)表或撰寫的成果作品。
班 級: 機械91
學 號: 0923032
作者姓名:
2013 年 5 月 25 日
無錫太湖學院
信 機 系 機械工程及自動化 專業(yè)
畢 業(yè) 設 計論 文 任 務 書
一、題目及專題:
1、題目 減速機機體零件機械加工工藝及專用夾具設計
2、專題
二、課題來源及選題依據
減速機屬于典型的箱體類零件,設計內容包含工藝文件制訂、刀具選擇、切削用量計算等,以及夾具設計。是對機械專業(yè)學生所學專業(yè)知識的綜合應用。該課題難度適中,設計量合適,能提升學生對知識的應用能力。
三、本設計應達到的要求:
1. 根據零件使用要求,編制零件機械加工工藝規(guī)程,并形成全套工藝文件,即工藝過程卡、機加工工藝卡、工序卡;
2. 分析計算該零件機械加工工藝參數,選用加工設備和工藝裝備;
3. 設計該箱體零件加工的專用夾具,繪制夾具裝配圖及全套非標零件圖,夾緊機構應采用液壓夾緊機構,設計液壓系統回路及液壓元件主要參數;分析夾具的定位精度等。
4.編寫設計說明書(大于30頁);
5.專業(yè)外語翻譯(大于8000~10000字符,約合漢字5000字符);
四、接受任務學生:
機械91 班 姓名 鄒 星
五、開始及完成日期:
自2012年11月12日 至2013年5月25日
六、設計指導:
指導教師 簽名
簽名
簽名
教研室主任
〔學科組組長研究所所長〕 簽名
系主任 簽名
2013年11月12日
3
無錫太湖學院
機械加工工藝卡片
產品型號
零部件圖號
共4頁
產品名稱
減速機機體
零部件名稱
第 1頁
材料牌號
HT20-40
毛坯種類
鍛件
毛坯外形尺寸
337×278×246
每毛坯件數
1
每臺件數
備注
工
序
裝夾
工步
工 序 內 容
同時加工零件數
切削用量
設備名稱
及編號
工藝裝備名稱及編號
技術等級
工時定額
背吃刀量(mm)
切削速度
(m/min)
每分鐘
轉數
進給量(mm)
夾具
刀具
量具
單件
準終
10
機器砂磨造型
20
時效(熱處理)
30
1
1
粗銑下底面
1
26.5
37.5
0.2
臥式銑床X63
專用銑夾具
三面刃銑刀
卡板
40
1
1
銑分割面留磨量0.5-0.8
1
26.5
37.5
0.2
臥式銑床X63
專用銑夾具
三面刃銑刀
卡板
50
1
1
磨分割面,保證240mm
1
27.5
1500
0.5
平面磨床M7130
專用磨夾具
砂輪
卡板
60
1
1
鉆4-16孔
鉆4-10孔
擴4-11孔
鉆4-13孔
1
1
1
1
31.4
31.4
31.4
31.4
400
400
400
400
0.25
0.25
0.75
0.25
立式鉆床Z535
專用鉆夾具
16麻花鉆
10麻花鉆
11擴孔鉆
13麻花鉆
塞規(guī)
編制(日期)
審核(日期)
會簽(日期)
標記
處數
更改文件
簽字
日期
標記
處數
更改文件
簽字
日期
無錫太湖學院
機械加工工藝卡片
產品型號
零部件圖號
共4頁
產品名稱
減速機機體
零部件名稱
第 2 頁
材 料 牌 號
HT20-40
毛 坯 種 類
鍛件
毛坯外形尺寸
337×278×246
每毛坯件數
1
每 臺 件 數
備 注
工
序
裝
夾
工步
工 序 內 容
同時加工零
件數
切削用量
設備名稱及編號
工藝裝備名稱及編號
技術
等級
工時定額
背吃
刀量
(mm)
切削速度(m/min)
每分鐘
轉數
進給量(mm)
夾
具
刀具
量
具
單件
準終
70
1
1
鉆3-12孔
攻3-M12孔
鉆4-16孔
攻4-M16孔
1
1
1
1
31.4
4.9
31.4
4.9
400
195
400
195
0.25
0.32
組合鉆床
專用鉆夾具
12麻花鉆
M12絲鉆
16麻花鉆
M16絲鉆
塞規(guī)
80
1
1
鉆2-10孔
攻2-M10孔
鉆3-6孔
攻3-M6孔
1
1
1
1
31.4
4.9
31.4
4.9
400
195
400
195
0.25
0.32
組合鉆床
專用鉆夾具
10麻花鉆
M10絲鉆
6麻花鉆
M6絲鉆
塞規(guī)
90
1
1
鉆2-4孔
鉸2-6孔
1
1
41.6
21.6
530
275
0.11
0.4
立式鉆床Z535
專用鉆夾具
4麻花鉆
4-6鉸刀
塞規(guī)
100
1
1
粗銑前后端面,保證尺寸230mm
精銑前后端面,保證端面A的垂直度
1
1
26.5
26.5
37.5
37.5
0.2
0.15
臥式銑床X63
專用銑夾具
三面刃銑刀
卡板
編制(日期)
審核(日期)
會簽(日期)
標記
處數
更改文件
簽字
日期
標記
處數
更改文件
簽字
日期
無錫太湖學院
機械加工工藝卡片
產品型號
零部件圖號
共4頁
產品名稱
減速機機體
零部件名稱
第 3頁
材料牌號
HT20-40
毛坯種類
鍛件
毛坯外形尺寸
337×278×246
每毛坯件數
1
每臺件數
備注
工
序
裝夾
工步
工 序 內 容
同時加工零件數
切削用量
設備名稱
及編號
工藝裝備名稱及編號
技術等級
工時定額
背吃刀量(mm)
切削速度
(m/min)
每分鐘
轉數
進給量(mm)
夾具
刀具
量具
單件
準終
110
1
1
粗銑左右端面,保證尺寸275mm
精銑左右端面,保證端面A的垂直度
1
1
26.5
26.5
27.5
27.5
0.2
0.15
臥式銑床X63
專用銑夾具
三面刃銑刀
卡板
120
1
1
粗鏜蝸桿面110mm軸承孔,留加工余量
半精鏜蝸桿面110mm軸承孔,留加工余量
精鏜蝸桿面110mm軸承孔,保證分割面與軸承孔的位置公差
1
1
1
300
300
300
800
800
800
0.37
0.27
0.27
鏜床T68
專用鏜夾具
YT30鏜刀
卡板
編制(日期)
審核(日期)
會簽(日期)
標記
處數
更改文件
簽字
日期
標記
處數
更改文件
簽字
日期
無錫太湖學院
機械加工工藝卡片
產品型號
零部件圖號
共4頁
產品名稱
減速機機體
零部件名稱
第 4頁
材料牌號
HT20-40
毛坯種類
鍛件
毛坯外形尺寸
337×278×246
每毛坯件數
1
每臺件數
備注
工
序
裝夾
工步
工 序 內 容
同時加工零件數
切削用量
設備名稱
及編號
工藝裝備名稱及編號
技術等級
工時定額
背吃刀量(mm)
切削速度
(m/min)
每分鐘
轉數
進給量(mm)
夾具
刀具
量具
單件
準終
130
1
1
用帶有錐度90度的锪鉆锪軸承孔內邊緣,倒角4-45度
1
4.5
195
0.25
立式鉆床Z535
專用鉆夾具
90度的直柄錐面锪鉆
塞規(guī)
140
檢驗
編制(日期)
審核(日期)
會簽(日期)
標記
處數
更改文件
簽字
日期
標記
處數
更改文件
簽字
日期
無錫太湖學院
機械加工工序卡片
產品型號
零件圖號
產品名稱
零件名稱
減速機機體
共
1
頁
第
1
頁
車間
工序號
工序名稱
材 料 牌 號
金工
70
鉆削
HT20-40
毛 坯 種 類
毛坯外形尺寸
每毛坯可制件數
每 臺 件 數
鑄件
337×278×246
1
1
設備名稱
設備型號
設備編號
同時加工件數
組合鉆床
1
夾具編號
夾具名稱
切削液
工位器具編號
工位器具名稱
工序工時 (分)
準終
單件
工步號
工 步 內 容
工 藝 裝 備
主軸轉速
切削速度
進給量
切削深度
進給次數
工步工時
r/min
m/min
mm/r
mm
機動
輔助
1
鉆3-12孔
專用鉆夾具
400
31.4
0.25
6
1
54
8.1
2
攻3-M12孔
專用鉆夾具
195
4.9
6
1
38.8
5.8
3
鉆4-16孔
專用鉆夾具
400
31.4
0.32
8
1
35.6
5.3
4
攻4-M16孔
專用鉆夾具
195
4.9
8
1
76.3
11.4
設 計(日 期)
校 對(日期)
審 核(日期)
標準化(日期)
會 簽(日期)
2013-4-26
鄒星
標記
處數
更改文件號
簽 字
日 期
標記
處數
更改文件號
簽 字
日 期
無錫太湖學院
機械加工工藝過程卡片
產品型號
零件圖號
A1
產品名稱
零件名稱
減速機機體
共
2
頁
第
1
頁
材 料 牌 號
HT20-40
毛 坯 種 類
鑄件
毛坯外形尺寸
337×278×246
每 臺 件 數
1
備 注
工
序
號
工 名
序 稱
工 序 內 容
車
間
工
段
設 備
工 藝 裝 備
工 時
準終
單件
10
鑄
鑄造
20
熱處理
熱處理
30
銑削
銑下底面,保證高度尺寸242.5mm
金工
X63
專用銑夾具
40
銑削
銑分割面留磨量0.5—0.8mm
金工
X63
專用銑夾具
50
磨削
磨分割面,保證尺寸240mm
金工
M7130
專用磨夾具
60
鉆削
鉆4-16孔
鉆4-10孔
擴4-11孔
鉆4-13孔
金工
Z535
專用鉆夾具
70
鉆削
鉆3-12孔
攻3-12孔
鉆4-16孔
攻4-16孔
金工
組合鉆床
專用鉆夾具
80
鉆削
鉆2-10孔
攻2-10孔
鉆3-6孔
攻3-6孔
金工
組合鉆床
專用鉆夾具
90
鉆削
鉆,鉸2-6mm錐肖孔
金工
Z535
專用鉆夾具
100
銑削
粗,精銑前后端面,保證尺寸230mm
金工
X63
專用銑夾具
設 計(日 期)
校 對(日期)
審 核(日期)
標準化(日期)
會 簽(日期)
2013-4-26
鄒星
標記
處數
更改文件號
簽 字
日 期
標記
處數
更改文件號
簽 字
日 期
無錫太湖學院
機械加工工藝過程卡片
產品型號
零件圖號
A1
產品名稱
零件名稱
減速機機體
共
2
頁
第
2
頁
材 料 牌 號
HT20-40
毛 坯 種 類
鑄件
毛坯外形尺寸
337×278×246
每 臺 件 數
1
備 注
工
序
號
工 名
序 稱
工 序 內 容
車
間
工
段
設 備
工 藝 裝 備
工 時
準終
單件
110
銑削
粗,精銑左右端面,保證尺寸275mm
金工
X63
專用銑夾具
120
鏜削
粗鏜,半精鏜,精鏜蝸桿面110mm
金工
T68
專用鏜夾具
130
鏜削
粗鏜,半精鏜,精鏜蝸輪面110mm
金工
T68
專用鏜夾具
140
鉆削
攻8-M12,深度為16mm的孔
金工
Z535
專用鉆夾具
150
鉆削
倒角4-45度
金工
Z535
專用鉆夾具
160
檢驗
設 計(日 期)
校 對(日期)
審 核(日期)
標準化(日期)
會 簽(日期)
2013-4-26
鄒星
標記
處數
更改文件號
簽 字
日 期
標記
處數
更改文件號
簽 字
日 期
編號
無錫太湖學院
畢業(yè)設計(論文)
相關資料
題目: 減速機機體零件機械加工工藝及
專用夾具設計
信機 系 機械工程及自動化專業(yè)
學 號: 0923032
學生姓名: 鄒 星
指導教師: 薛慶紅 (職稱:副教授 )
(職稱: )
2012年5月25日
目 錄
一、畢業(yè)設計(論文)開題報告
二、畢業(yè)設計(論文)外文資料翻譯及原文
三、學生“畢業(yè)論文(論文)計劃、進度、檢查及落實表”
四、實習鑒定表
無錫太湖學院
畢業(yè)設計(論文)
開題報告
題目: 減速機機體零件機械加工工藝及
專用夾具設計
信機 系 機械工程及自動化 專業(yè)
學 號: 0923032
學生姓名: 鄒 星
指導教師: 薛慶紅 (職稱:副教授 )
(職稱: )
2012年11月21日
課題來源
工廠
科學依據(包括課題的科學意義;國內外研究概況、水平和發(fā)展趨勢;應用前景等)
(1)課題科學意義
減速機機體零件屬于典型的箱體類零件,設計內容包含工藝文件制訂、刀具選擇、切削用量計算等,以及夾具設計。是對機械專業(yè)學生所學專業(yè)知識的綜合應用。該課題難度適中,設計量合適,能提升學生對知識的應用能力。
(2) 減速機機體的研究狀況及其發(fā)展前景
隨著國家對機械制造業(yè)的重視,重大裝備國產化進程的加快以及城市化改造進程的加快,減速機行業(yè)仍將保持快速發(fā)展態(tài)勢,尤其是齒輪減速機的增長將會大幅度提高,這與進口設備大多配套采用齒輪減速機有關。因此,業(yè)內專家希望企業(yè)抓緊開發(fā)制造齒輪減速機,尤其是大、中、小功率硬齒面減速機,以滿足市場的需求。
目前,國內外動力齒輪傳動正沿著小型化、高速化、標準化、小振動、低噪聲的方向發(fā)展。行星齒輪傳動的發(fā)展和少齒差零齒差內齒輪副的應用,是當代齒輪的一大特征,是齒輪傳動小型化的一個典型的標志。
(3)應用前景
據初步統計,減速機量較大的行業(yè)是:電氣機械,冶金機械,環(huán)保機械,電子電器,筑路機械,化工機械,食品機械,輕工機械,礦山機械,運輸機械,建筑機械,建筑建材機械,水泥機械,橡膠機械,液壓機械,石油機械等,這些行業(yè)運用的齒輪行業(yè)的產品數量占全國運用的齒輪。
研究內容
① 熟悉減速機的發(fā)展歷程;
② 熟悉減速機箱體零件的結構;
③ 根據零件使用要求,編制零件機械加工工藝規(guī)程,并形成全套工藝文件
④ 分析計算該零件機械加工工藝參數,選用加工設備和工藝裝備;
⑤ 設計該箱體零件加工的專用夾具,繪制夾具裝配圖及全套非標零件圖,夾緊機構
應采用液壓夾緊機構,設計液壓系統回路及液壓元件主要參數。
擬采取的研究方法、技術路線、實驗方案及可行性分析
(1)實驗方案
對減速機箱體零件的整體的設計,計算其該零件機械加工工藝參數,選用加工設備和工藝裝備并設計該零件加工的專用夾具。
(2)研究方法
用CAD進行二維畫圖,對減速機箱體零件結構有個全面的了解。
研究計劃及預期成果
研究計劃:
20012年11月22日-20012年12月25日:按照任務書要求查閱論文相關參考資料,填寫畢業(yè)設計開題報告書。
2013年1月11日-2013年3月5日:填寫畢業(yè)實習報告。
2013年3月8日-2013年3月14日:按照要求修改畢業(yè)設計開題報告。
2013年3月15日-2013年3月21日:學習并翻譯一篇與畢業(yè)設計相關的英文材料。
2013年3月22日-2013年4月11日:相關計算分析。
2013年4月12日-2013年4月25日:減速機箱體專用夾具設計。
2013年4月26日-2013年5月21日:畢業(yè)論文撰寫和修改工作。
預期成果:
達到預期的實驗結論:形成全套工藝文件,選用加工設備和工藝裝備,設計該箱體零件加工的專用夾具,繪制夾具裝配圖及全套非標零件圖,夾緊機構應采用液壓夾緊機構,設計液壓系統回路及液壓元件主要參數;分析夾具的定位精度等。
特色或創(chuàng)新之處
① 考慮專用夾具在使用時對精度的影響。
② 操作方面和經濟方面都大大改進。
已具備的條件和尚需解決的問題
① 實驗方案思路已經非常明確,已經具備使用cad能力。
② 定位精度對夾具的影響。
指導教師意見
指導教師簽名:
年 月 日
教研室(學科組、研究所)意見
教研室主任簽名:
年 月 日
系意見
主管領導簽名:
年 月 日
英文原文
Numerical control technology and equipping development trend and countermeasure
Numerical control technology is the technology controlled to mechanical movement and working course with digital information, integrated products of electro mechanics that the numerical control equipment is the new technology represented by numerical control technology forms to the manufacture industry of the tradition and infiltration of the new developing manufacturing industry, namely the so-called digitization is equipped, its technological range covers a lot of fields: (1)Mechanical manufacturing technology; (2)Information processing , processing , transmission technology; (3)Automatic control technology; (4)Servo drive technology; (5)Technology of the sensor ; (6)Software engineering ,etc..
Development trend of a numerical control technology
The application of numerical control technology has not only brought the revolutionary change to manufacturing industry of the tradition, make the manufacturing industry become the industrialized symbol , and with the constant development of numerical control technology and enlargement of the application, the development of some important trades (IT , automobile , light industry , medical treatment ,etc. ) to the national economy and the people's livelihood of his plays a more and more important role, because the digitization that these trades needed to equip has already been the main trend of modern development. Numerical control technology in the world at present and equiping the development trend to see, there is the following several respect [1- ] in its main research focus .
1.A high-speed , high finish machining technology and new trend equipped
The efficiency , quality are subjavanufacturing technology. High-speed , high finish machining technology can raise the efficiency greatly , improve the quality and grade of the products, shorten production cycle and improve the market competitive power. Japan carries the technological research association first to classify it as one of the 5 great modern manufacturing technologies for this, learn (CIRP ) to confirm it as the centre in the 21st century and study one of the directions in international production engineering.
In the field of car industry, produce one second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip key problem that must be solved one of; In the fields of aviation and aerospace industry, spare parts of its processing are mostly the thin wall and thin muscle, rigidity is very bad, the material is aluminium or aluminium alloy, only in a situation that cut the speed and cut strength very small high, could process these muscles , walls . Adopt large-scale whole aluminium alloy method that blank " pay empty " make the wing recently, such large-scale parts as the fuselage ,etc. come to substitute a lot of parts to assemble through numerous rivet , screw and other connection way, make the intensity , rigidity and dependability of the component improved. All these, to processing and equiping the demand which has proposed high-speed , high precise and high flexibility.
According to EMO2001 exhibition situation, high-speed machining center is it give speed can reach 80m/min is even high , air transport competent speed can up to 100m/min to be about to enter. A lot of automobile factories in the world at present, including Shanghai General Motors Corporation of our country, have already adopted and substituted and made the lathe up with the production line part that the high-speed machining center makes up . HyperMach lathe of U.S.A. CINCINNATI Company enters to nearly biggest 60m/min of speed, it is 100m/min to be fast, the acceleration reaches 2g, the rotational speed of the main shaft has already reached 60 000r/min. Processing a thin wall of plane parts, spend 30min only, and same part general at a high speed milling machine process and take 3h, the ordinary milling machine is being processed to need 8h; The speed and acceleration of main shaft of dual main shaft lathes of Germany DMG Company are up to 12* separately! 000r/mm and 1g.
In machining accuracy, the past 10 years, ordinary progression accuse of machining accuracy of lathe bring 5|ìm up to from 10|ìm already, accurate grades of machining center from 3- 5|ìm, rise to 1- 1.5|ìm, and ultraprecision machining accuracy is it enter nanometer grade to begin already (0.01|ìm).
In dependability, MTBF value of the foreign numerical control device has already reached above 6 000h, MTBF value of the servo system reaches above 30000h, demonstrate very high dependability .
In order to realize high-speed , high finish machining, if the part of function related to it is electric main shaft , straight line electrical machinery get fast development, the application is expanded further.
1.2 Link and process and compound to process the fast development of the lathe in 5 axes
Adopt 5 axles to link the processing of the three-dimensional curved surface part, can cut with the best geometry form of the cutter , not only highly polished, but also efficiency improves by a large margin . It is generally acknowledged , the efficiency of an 5 axle gear beds can equal 2 3 axle gear beds , is it wait for to use the cubic nitrogen boron the milling cutter of ultra hard material is milled and pared at a high speed while quenching the hard steel part, 5 axles link and process 3 constant axles to link and process and give play to higher benefit. Because such reasons as complicated that 5 axles link the numerical control system , host computer structure that but go over, it is several times higher that its price links the numerical control lathe than 3 axles , in addition the technological degree of difficulty of programming is relatively great, have restricted the development of 5 axle gear beds.
At present because of electric appearance of main shaft, is it realize 5 axle complex main shaft hair structure processed to link greatly simplify to make, it makes degree of difficulty and reducing by a large margin of the cost, the price disparity of the numerical control system shrinks . So promoted 5 axle gear beds of head of complex main shaft and compound to process the development of the lathe (process the lathe including 5 ).
At EMO2001 exhibition, new Japanese 5 of worker machine process lathe adopt complex main shaft hair, can realize the processing of 4 vertical planes and processing of the wanton angle , make 5 times process and 5 axles are processed and can be realized on the same lathe, can also realize the inclined plane and pour the processing of the hole of awls . Germany DMG Company exhibits the DMUVoution series machining center, but put and insert and put processing and 5 axles 5 times to link and process in once, can be controlled by CNC system or CAD/CAM is controlled directly or indirectly.
1.3 Become the main trend of systematic development of contemporary numerical control intelligently , openly , networkedlily
The numerical control equipment in the 21st century will be sure the intelligent system, the intelligent content includes all respects in the numerical control system: It is intelligent in order to pursue the efficiency of processing and process quality, control such as the self-adaptation of the processing course, the craft parameter is produced automatically; Join the convenient one in order to improve the performance of urging and use intelligently, if feedforward control , adaptive operation , electrical machinery of parameter , discern load select models , since exactly makes etc. automatically automatically; The ones that simplified programming , simplified operating aspect are intelligent, for instance intelligent automatic programming , intelligent man-machine interface ,etc.; There are content of intelligence diagnose , intelligent monitoring , diagnosis convenient to be systematic and maintaining ,etc..
Produce the existing problem for the industrialization of solving the traditional numerical control system sealing and numerical control application software. A lot of countries carry on research to the open numerical control system at present, such as NGC of U.S.A. (The Next Generation Work-Station/Machine Control), OSACA of European Community (Open System Architecture for Control within Automation Systems), OSEC (Open System Environment for Controller ) of Japan, ONC (Open Numerical Control System ) of China ,etc.. The numerical control system melts to become the future way of the numerical control system open. The so-called open numerical control system is the development of the numerical control system can be on unified operation platform, face the lathe producer and end user, through changing, increasing or cutting out the structure target(numerical control function), form the seriation, and can use users specially conveniently and the technical know-how is integrated in the control system, realize the open numerical control system of different variety , different grade fast, form leading brand products with distinct distinction. System structure norm of the open numerical control system at present, communication norm , disposing norm , operation platform , numerical control systematic function storehouse and numerical control systematic function software developing ument ,etc. are the core of present research.
The networked numerical control equipment is a new light spot of the fair of the internationally famous lathe in the past two years. Meeting production line , manufacture system , demand for the information integration of manufacturing company networkedly greatly of numerical control equipment, realize new manufacture mode such as quick make , fictitious enterprise , basic Entrance that the whole world make too. Some domestic and international famous numerical control lathes and systematic manufacturing companies of numerical control have all introduced relevant new concepts and protos of a machine in the past two years, if in EMO2001 exhibition, " CyberProduction Center " that the company exhibits of mountain rugged campstool gram in Japan (Mazak ) (intellectual central production control unit, abbreviated as CPC); The lathe company of Japanese big Wei (Okuma ) exhibits " IT plaza " (the information technology square , is abbreviated as IT square ); Open Manufacturing Environment that the company exhibits of German Siemens (Siemens ) (open the manufacturing environment, abbreviated as OME),etc., have reflected numerical control machine tooling to the development trend of networked direction.
2 pairs of basic estimations of technology and industry development of numerical control of our country
The technology of numerical control of our country started in 1958, the development course in the past 50 years can roughly be divided into 3 stages: The first stage is from 1958 to 1979, namely closed developing stage. In this stages, because technology of foreign countries blockade and basic restriction of terms of our country, the development of numerical control technology is comparatively slow. During " Sixth Five-Year Plan Period " , " the Seventh Five-Year Plan Period " of the country in second stage and earlier stage in " the Eighth Five-Year Plan Period ", namely introduce technology, digest and assimilate, the stage of establishing the system of production domesticization arisesing tentatively. At this stage , because of reform and opening-up and national attention , and study the improvement of the development environment and international environment, research , development and all making considerable progress in production domesticization of the products of the technology of numerical control of our country. The third stage is and during the " Ninth Five-Year Plan Period " on the later stage in " the Eighth Five-Year Plan Period " of the country, namely implement the research of industrialization, enter market competition stage. At this stage , made substantive progress in industrialization of the domestic numerical control equipment of our country. In latter stage for " the Ninth Five-Year Plan ", the domestic occupation rate of market of the domestic numerical control lathe is up to 50%, it is up to 10% too to mix the domestic numerical control system (popular ).
Make a general survey of the development course in the past 50 years of technology of numerical control of our country, especially through tackling key problems of 4 Five-Year Plans, all in all has made following achievements.
a.Have establish the foundation of the technical development of numerical control, has mastered modern numerical control technology basically. Our country has already, the numerical control host computer , basic technology of special plane and fittings grasped and driven from the numerical control system and servoly basically now, among them most technology have already possessed and commercialized the foundation developed , some technology has already, industrialization commercialized.
b.Have formed the industrial base of numerical control tentatively. In tackling key problems the foundation that the achievement and some technology commercialize , set up the systematic factories of numerical control with production capacity in batches such as numerical control in Central China , numerical control of the spaceflight etc.. Electrical machinery plant of Lanzhou, such factory and the first machine tool plant of Beijing , the first machine tool plant of Jinan ,etc. several numerical control host computer factories of a batch of servo systems and servo electrical machineries as the numerical control in Central China,etc.. These factories have formed the numerical control industrial base of our country basically.
c.Have set up a numerical control research, development , managerial talent's basic team .
Though has made considerable progress in research and development and industrialization of numerical control technology, but we will realize soberly, the research and development of the technology of advanced numerical control of our country, especially there is greater disparity in current situation and current demand of our country of engineering level in industrialization. Though very fast from watching the development of our country vertically, have disparity horizontally more than (compare foreign countries with ) not merely engineering level, there is disparity too in development speed in some aspects, namely the engineering level disparity between some high-grade , precision and advanced numerical control equipment has the tendency to expand . Watch from world , estimate roughly as follows about the engineering level of numerical control of our country and industrialization level.
a.On the engineering level, in probably backward 10- 1 years with the advanced level in foreign countries, it is bigger in high-quality precision and sophisticated technology.
b.On the industrialization level, the occupation rate of market is low, the variety coverage rate is little, have not formed the large-scale production yet; The specialized level of production of function part and ability of forming a complete set are relatively low; Appearance quality is relatively poor; Dependability is not high, the commercialized degree is insufficient; One's own brand effect that the domestic numerical control system has not been set up yet, users have insufficient confidence.
c.On the ability of sustainable development, research and development of numerical control technology , project ability are relatively weak to the competition; It is not strong that the technological application of numerical control expands dynamics; Research , formulation that relevant standards are normal lag behind.
It is analysed that the main reason for having above-mentioned disparity has the following several respect.
a.Realize the respect. Know to industry's process arduousness , complexity and long-term characteristic of domestic numerical control insufficiently; It is difficult to underestimate to add strangling , system ,etc. to the unstandard , foreign blockade of the market; It is not enough to analyse to the technological application level and ability of numerical control of our country.
b.System. Pay close attention to numerical control industrialization many in the issue , consider numerical control industrialization little in the issue synthetically in terms of the systematic one , industry chain in terms of technology; Have not set up related system , perfect training , service network of intact high quality ,etc. and supported the system.
c.Mechanism. It causes the brain drain, restraining technology and technological route from innovating again , products innovation that the bad machine is made, and has restricted the effective implementation of planning , has often planned the ideal , implement the difficulty.
d.Technology. The autonomous innovation in technology of enterprises is indifferent, the project of key technology is indifferent. The standard of the lathe lags behind, the level is relatively low, it is not enough for new standard of the numerical control system to study.
中文譯文
數控技術和裝備發(fā)展趨勢及對策
數控技術是用數字信息對機械運動和工作過程進行控制的技術,數控裝備是以數控技術為代表的新技術對傳統制造產業(yè)和新興制造業(yè)的滲透形成的機電一體化產品,即所謂的數字化裝備,其技術范圍覆蓋很多領域
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