風(fēng)鎬變速器箱體的銑前后端面夾具設(shè)計(jì)及加工工藝規(guī)程制訂含5張CAD圖
風(fēng)鎬變速器箱體的銑前后端面夾具設(shè)計(jì)及加工工藝規(guī)程制訂含5張CAD圖,風(fēng)鎬,變速器,箱體,前后,先后,端面,夾具,設(shè)計(jì),加工,工藝,規(guī)程,制訂,制定,cad
外文資料
Precision Machining Technology
In the machining process the work piece by the cutting force, centrifugal force, inertia force, such as the role of, in order to ensure that these external force, the workpiece can remain in the fixture by the positioning of the processing to determine the location of components, and should be no vibration or displacement, fixture structure should be set up reliable work piece clamping device folder will be in prison. First, the composition of clamping devices
Many different types of clamping devices, but their structures are composed of two parts.
1. Power plant The source of clamping force, one human; second is generated by a power device.The device can generate power as the power unit fixture. Commonly used in power plant are: pneumatic devices hydraulic devices electrical devices electromagnetic devices gas - liquid interaction devices and vacuum devices. Fixture as a result of manual clamping force from the human so it does not power plants.
2. Clamping part
Receive and impart into the original clamping force to clamp the task force and part of the implementation of the general composition of the following agencies:
1) to accept the original force of bodies. Such as handles nuts and used to connect the institutions such as cylinder piston rod.
2) Force the middle of delivery. Such as hinges levers and so on.
3) Clamping components. Such as plate such as screws.
Force delivery of them in the middle of the original transmission of force to the process of clamping devices can play such as changes in the direction of force to change the size of forces as well as the role of self-locking and so on.
Second the basic requirements for clamping device
Without damaging the work piece positioning accuracy and quality assurance process under the premise of clamping devices should be enabled to:
1. The size of the appropriate clamping force. It is necessary to ensure that the work piece in the whole process of its stable position vibration small but also so that the work piece does not produce excessive clamping deformation.
2. Technology is good. The complexity of the clamping device should be suited to the production of the Program to ensure production efficiency its structure should be kept simple easy to manufacture and maintenance.
3. Good use. The operation of clamping device should be convenient safe and labor-saving.
Third the basic Clamp
The original force into a clamping force through the clamping body to achieve.Among the many institutions in the clamping wedge oblique spiral and by their eccentric combination of the most common application of clamping.
(A) Wedge Clamp
Wedge used as components or transmission of the clamping device clamping body known as the Wedge Clamp.
Wedge clamping directly the oblique wedge of the self-locking conditions are:Wedge angle smaller than the work piece Wedge Wedge and folders between the concrete and the friction angle.
Namely: a f1+f2
In order to ensure a reliable self-locking manual clamping generally take a =6 °~ 8 °. Using pneumatic or hydraulic device drivers do not need the self-locking oblique wedge it is desirable to a =15 ° ~35 °.
Wedge clamp is simple in structure than by large self-locking features such as performance it is widely available.
(B) Helical Clamp
Used as intermediate screw transmission components are collectively referred to as the clamping screw clamping body organs. Because of its simple structure reliable clamping common good and as a result of the small helix angle spiral of self-locking clamping body good clamping force and the clamping itinerary are larger fixture on manual with the most a clamping body.
1. Simple screw clamp body
The simplest spiral as a result of the direct use of clamping bodies pressed workpiece screw head so easy to damage the surface of the work piece under pressure or driven rotating work piece. So often in the head with swinging Press. Press with the work piece as a result of friction between the Press and the torque is greater than the friction between the screw torque screw together with the Press will not rotate.
Clamping action slow time-consuming loading and unloading the work piece is a single spiral Another drawback of the Clamp. To overcome this shortcoming the rapid clamping bodies can be.
2. Clamp screw plate
Institutions in the clamping the use of spiral plate is very common common structure of the spiral structure of a typical plate size has been standardized the designer can refer to the relevant national standards and fixture design manual design. Eccentric Clamp
With eccentric pieces, directly or indirectly, the work piece clamping body, known as the eccentric clamping body. There are two types of eccentric pieces, that is, and the curve of eccentricity eccentric circle, which, due to a round eccentric structure is simple and easy to manufacture and is widely used.
Eccentric clamping processing is easy to operate, rapid clamp, the disadvantage of clamping force and clamping trip are small. Not generally used in cutting force, vibration small there is no centrifugal force of the impact of the processing.
1. Round the working principle of eccentric
2. Eccentric clamping round trip and paragraph
3. Eccentric self-locking condition of a≤ j1+ j2
Was derived: f1 ≥2e / D
When f =0.1 hours, e / D≥ 20, when f =0.15 pm, e / D ≥14
Fourth institutions centering clamping
When the work piece is processed by the central element of surface (axis, the center plane, etc.) for the base process in order to enable the base to reduce the positioning error of coincidence to be used centering clamping body.
Centering centering clamping body and clamping the two functions such as horizontal self-centering three-jaw lathe chuck is a classic example of the most commonly used.
Centering centering clamping the role of institutions according to their principle, there are two types, one is relying on the transmission mechanism so that mobile speed centering clamping device in order to achieve centering clamping, such as spiral leveraged institutions such as wedge; the other is the use of thin-walled elastic element force even after the elastic deformation (contraction or expansion), to achieve centering clamping, such as a spring clip drum, diaphragm chuck, bellows units, such as liquid plastic.
1. Centering clamping body spiral
Rotary screw thread at both ends to the contrary, the same pitch. When it spins, the two V-shaped gag against the constant movement in order to achieve the centering of the work piece clamping or release. V-shaped work pieces of different shapes can shut up the replacement.
Centering clamping bodies such features are: simple structure the work trip and general good but the centering accuracy is not high mainly suitable for rough or semi-finished tour of the needs of large and less demanding precision centering occasions.
2. Leveraged institutions centering clamping
Three-jaw self-centering leveraged trading cards, sleeve for axial movement the circle are three fabric hook lever will rotate around the axis, the three struck the slider along the radial movement of the cards in order to promote its claws the work piece centering and clamping or release.
This centering clamping rigid body, and move fast, by force multiplier, and the work trip is also characterized by relatively large, but its relatively low precision centering. Generally about 0.1mm it is mainly used for rough work. Since the body can not self-locking lever, so that organizations rely on self-locking air pressure or other agencies.
3. Centering clamping wedge bodies
Wedge mobile folder automatically centering body claw when the work piece surface within the hole and left the position in the fixture after the six-cylinder through the rod so that the left claw clip due to the role of ontology on the slope while the left claw folder to the opened outside the bulge will be centering the workpiece clamping the other hand claw shifted to right folder in the role of spring circle card folder under claw to release the work piece.
Centering clamping bodies such compact structure usually ranging from precision centering 0.02mm~ 0.07mm compared with the hole for the workpiece surface for positioning the base of the semi-finishing processes.
4. Clip-on spring-centering clamping cylinder body
This centering clamping sleeve body type commonly used in the installation of the work piece.
Elastic centering clamping simple structure, small size, easy to operate quickly, so a wide range of applications. Centering accuracy of its stability in between0.04mm~ 0.010mm. In addition to the above described centering clamping bodies, are commonly used diaphragm chuck body, corrugated centering clamping sets of institutions, as well as fluid bodies such as plastic clamping。
Machining fixture is an indispensable component in the machine tool technology to high-speed, high efficiency, precision, complex, intelligent, environmentally-friendly direction, driven by technology is moving fixture high-precision, high-performance, modular, mix, general economic direction.
First, high-precision Machining with improved accuracy, in order to reduce the positioning error and improve machining accuracy of the fixture manufacturing precision demanding high-precision positioning jig Distance accuracy up to ± 5μm the bearing surface of the vertical fixture achieve 0.01mm / 300mm up to parallelism0.01mm/500mm. Switzerland duplication EROWA Flexible fixture positioning accuracy of up to 2 ~5μm. Precision machine tool fixture to the micron level has been raised the worlds leading manufacturer of fixture is precision machinery manufacturing enterprises. It is true that, in order to meet the needs of different industries and economy, folders with different models, as well as the different grades for the accuracy of the standard options.
Second, efficient tool To improve production efficiency, double-sided, four and more than clamping fixture of more and more products. Work piece in order to reduce the installation time, all kinds of auto-centering clamping, precision flat clamp, clamping levers, cam clamp, such as pneumatic and hydraulic clamping, rapid clamping new features constantly. New type of electronically controlled permanent magnet fixture, step up and release the work piece only 1~2 seconds, simplifying the fixture structure for the machine to carry out stage, faceted and processing to create the condition. American JERGENS the company's ball lock clamping system,1 minutes, will be able to locate and lock fixture in the machine tool table, the ball lock clamping system of flexible production line for the replacement of fixtures, played reduce downtime and increase the role of productivity.
Third, modules Modular components of modular fixture is the basis of the realization of portfolio. Take advantage of the modular design of serialization, standardization fixture elements, quickly assembled into a variety of fixtures, has become a fixture technology development basis points.Save labor, time, materials, energy-saving, being reflected in a variety of advanced fixture system innovation. The modular design laid the foundation for the the fixture computer-aided design and assembly. Application of CAD technology to create a component library the typical fixture library, standard and user archive fixture optimization design, assembly fixtures for users dimensional solid. Cutting process simulation tool, both to provide users with the correct fixtures and components supporting the program, but also the accumulation of experience, understand the market demand, and continue to improve and perfect the fixture system.
Fourth, GM Economic fixture versatility direct impact on the economy. Modules, modular fixture system, a one-time investment is relatively large, the only fixture system reconfigurable and scalability features a wide range of applications, common good, fixture utilization, faster recovery of investment to reflect the economic good.
中文譯文
精密機(jī)械加工工藝
在機(jī)械加工過(guò)程中，工件受到切削力、離心力、慣性力等的作用，為了保證在這些外力作用下，工件仍能在夾具中保持已由定位元件確定的加工位置，而不致發(fā)生振動(dòng)或位移、夾具結(jié)構(gòu)中應(yīng)設(shè)置夾緊裝置將工件可靠夾牢。
一、夾緊裝置的組成
夾緊裝置的種類很多，但其結(jié)構(gòu)均由兩部分組成。
1．動(dòng)力裝置
夾緊力的來(lái)源，一是人力；二是某種裝置所產(chǎn)生的力。能產(chǎn)生力的裝置稱為夾具的動(dòng)力裝置。常用的動(dòng)力裝置有：氣動(dòng)裝置、液壓裝置、電動(dòng)裝置、電磁裝置、氣—液聯(lián)動(dòng)裝置和真空裝置等。由于手動(dòng)夾具的夾緊力來(lái)自人力，所以它沒(méi)有動(dòng)力裝置。
2．夾緊部分
接受和傳遞原始作用力使之變?yōu)閵A緊力并執(zhí)行夾緊任務(wù)的部分，一般由下列機(jī)構(gòu)組成：
（1）接受原始作用力的機(jī)構(gòu)。如手柄、螺母及用來(lái)連接氣缸活塞桿的機(jī)構(gòu)等。
（2）中間遞力機(jī)構(gòu)。如鉸鏈、杠桿等。
（3）夾緊元件。如各種螺釘壓板等。
其中中間遞力機(jī)構(gòu)在傳遞原始作用力至夾緊元件的過(guò)程中可以起到諸如改變作用力的方向、改變作用力的大小以及自鎖等作用。
二、夾緊裝置的基本要求
在不破壞工件定位精度，并保證加工質(zhì)量的前提下，應(yīng)盡量使夾緊裝置做到：
1. 夾緊力的大小適當(dāng)。既要保證工件在整個(gè)加工過(guò)程中其位置穩(wěn)定不變、振動(dòng)小，又要使工件不產(chǎn)生過(guò)大的夾緊變形。
2．工藝性好。夾緊裝置的復(fù)雜程度應(yīng)與生產(chǎn)綱領(lǐng)相適應(yīng)，在保證生產(chǎn)效率的前提下，其結(jié)構(gòu)應(yīng)力求簡(jiǎn)單，便于制造和維修。
3．使用性好。夾緊裝置的操作應(yīng)當(dāng)方便、安全、省力。
三、基本夾緊機(jī)構(gòu)
原始作用力轉(zhuǎn)化為夾緊力是通過(guò)夾緊機(jī)構(gòu)來(lái)實(shí)現(xiàn)的。在眾多的夾緊機(jī)構(gòu)中以斜楔、螺旋、偏心以及由它們組合而成的夾緊機(jī)構(gòu)應(yīng)用最為普遍。
1. 斜楔夾緊機(jī)構(gòu)
采用斜楔作為傳力元件或夾緊元件的夾緊機(jī)構(gòu)稱為斜楔夾緊機(jī)構(gòu)。 直接采用斜楔夾緊時(shí)，斜楔的自鎖條件是：斜楔的升角小于斜楔與工件、斜 楔與夾具體之間的摩擦角之和。
即：
為保證自鎖可靠，手動(dòng)夾緊機(jī)構(gòu)一般取。用氣壓或液壓裝置驅(qū)動(dòng)的斜楔不需要自鎖，可取 。
斜楔夾緊具有結(jié)構(gòu)簡(jiǎn)單，增力比大，自鎖性能好等特點(diǎn)，因此獲得廣泛應(yīng)用。
2. 螺旋夾緊機(jī)構(gòu)
采用螺桿作中間傳力元件的夾緊機(jī)構(gòu)統(tǒng)稱為螺旋夾緊機(jī)構(gòu)。由于它結(jié)構(gòu)簡(jiǎn)單、夾緊可靠、通用性好，而且由于螺旋升角小，螺旋夾緊機(jī)構(gòu)的自鎖性能好，夾緊力和夾緊行程都較大，是手動(dòng)夾具上用得最多的一種夾緊機(jī)構(gòu)。
（1）簡(jiǎn)單螺旋夾緊機(jī)構(gòu) 最簡(jiǎn)單的螺旋夾緊機(jī)構(gòu)由于直接用螺釘頭部壓緊工件，易使工件受壓表面損傷，或帶動(dòng)工件旋轉(zhuǎn)。因此常在頭部裝有擺動(dòng)的壓塊。由于壓塊與工件間的摩擦力矩大于壓塊與螺釘間的摩擦力矩，壓塊不會(huì)隨螺釘一起轉(zhuǎn)動(dòng)。
夾緊動(dòng)作慢、工件裝卸費(fèi)時(shí)是單個(gè)螺旋夾緊機(jī)構(gòu)的另一個(gè)缺點(diǎn)。為克服這一缺點(diǎn)，可采用快速夾緊機(jī)構(gòu)。
（2）螺旋壓板夾緊機(jī)構(gòu)
在夾緊機(jī)構(gòu)中，螺旋壓板的使用非常普遍，常見(jiàn)的螺旋壓板典型結(jié)構(gòu)其結(jié)構(gòu)尺寸均已標(biāo)準(zhǔn)化，設(shè)計(jì)者可參考有關(guān)國(guó)家標(biāo)準(zhǔn)和夾具設(shè)計(jì)手冊(cè)進(jìn)行設(shè)計(jì)。
3. 偏心夾緊機(jī)構(gòu)
用偏心件直接或間接夾緊工件的機(jī)構(gòu)，稱為偏心夾緊機(jī)構(gòu)。偏心件有兩種形式，即圓偏心和曲線偏心，其中，圓偏心機(jī)構(gòu)因結(jié)構(gòu)簡(jiǎn)單、制造容易而得到廣泛應(yīng)用。
偏心夾緊加工操作方便、夾緊迅速，缺點(diǎn)是夾緊力和夾緊行程都小。一般用于切削力不大、振動(dòng)小、沒(méi)有離心力影響的加工中。
（1）圓偏心輪的工作原理
（2）圓偏心輪的夾緊行程及工作段
（3）偏心輪的自鎖條件
推導(dǎo)得： f1≥ 2e／D
當(dāng) f= 0.1 時(shí)，e／D ≥20 當(dāng) f= 0.15 時(shí)，e／D ≥14
四、定心夾緊機(jī)構(gòu)
當(dāng)工件被加工面以中心要素（軸線、中心平面等）為工序基準(zhǔn)時(shí)，為使基準(zhǔn)重合以減少定位誤差，需采用定心夾緊機(jī)構(gòu)。
定心夾緊機(jī)構(gòu)具有定心和夾緊兩種功能，如臥式車(chē)床的三爪自定心卡盤(pán)即為最常用的典型實(shí)例。
定心夾緊機(jī)構(gòu)按其定心作用原理有兩種類型，一種是依靠傳動(dòng)機(jī)構(gòu)使定心夾緊元件等速移動(dòng)，從而實(shí)現(xiàn)定心夾緊，如螺旋式、杠桿式、楔式機(jī)構(gòu)等；另一種是利用薄壁彈性元件受力后產(chǎn)生均勻的彈性變形（收縮或擴(kuò)張） ，來(lái)實(shí)現(xiàn)定心夾緊，如彈簧筒夾、膜片卡盤(pán)、波紋套、液性塑料等。
1．螺旋式定心夾緊機(jī)構(gòu)
螺桿兩端的螺紋旋向相反，螺距相同。當(dāng)其旋轉(zhuǎn)時(shí)，使兩個(gè) V 形鉗口作對(duì)向等速移動(dòng)，從而實(shí)現(xiàn)對(duì)工件的定心夾緊或松開(kāi)。V 形鉗口可按工件不同形狀進(jìn)行更換。
這種定心夾緊機(jī)構(gòu)的特點(diǎn)是：結(jié)構(gòu)簡(jiǎn)單、工作行程大、通用性好，但定心精度不高，主要適用于粗加工或半精加工中需要行程大而定心精度要求不高的場(chǎng)合。
2．杠桿式定心夾緊機(jī)構(gòu)
杠桿式三爪自定心卡盤(pán)中，滑套作軸向移動(dòng)時(shí)，圓周均布的三個(gè)鉤形杠桿便繞軸轉(zhuǎn)動(dòng)， 撥動(dòng)三個(gè)滑塊沿徑向移動(dòng)，從而帶動(dòng)其上卡爪將工件定心并夾緊或松開(kāi)。
這種定心夾緊機(jī)構(gòu)具有剛性大、動(dòng)作快、增力倍數(shù)大、工作行程也比較大等特點(diǎn)，但其定心精度較低。一般為 0.1mm 左右，它主要用于工件的粗加工。由于杠桿機(jī)構(gòu)不能自鎖，所以這種機(jī)構(gòu)自鎖要靠氣壓或其它機(jī)構(gòu)。
3．楔式定心夾緊機(jī)構(gòu) 機(jī)動(dòng)的楔式夾爪自動(dòng)定心機(jī)構(gòu)中，當(dāng)工件以內(nèi)孔及左端面在夾具上定位后，汽缸通過(guò)拉桿使六個(gè)夾爪左移， 由于本體上斜面的作用，夾爪左移的同時(shí)向外脹開(kāi)，將工件定心夾緊；反之，夾爪右移時(shí)，在彈簧卡圈的作用下使夾爪收攏，將工件松開(kāi)。
這種定心夾緊機(jī)構(gòu)的結(jié)構(gòu)緊湊，定心精度一般可達(dá) 0.02mm0.07mm，比較適用于工件內(nèi)孔作定位基面的半精加工工序。
4．彈簧筒夾式定心夾緊機(jī)構(gòu)
這種定心夾緊機(jī)構(gòu)常用于安裝軸套類工件。
彈性定心夾緊機(jī)構(gòu)的結(jié)構(gòu)簡(jiǎn)單、體積小、操作方便迅速，因而應(yīng)用十分廣泛。其定心精度可穩(wěn)定在 0.04mm0.010mm 之間。除上述介紹的定心夾緊機(jī)構(gòu)外，常用的還有膜片卡盤(pán)機(jī)構(gòu)、波紋套定心夾緊機(jī)構(gòu)以及液性塑料夾緊機(jī)構(gòu)等。
夾具是機(jī)械加工中不可缺少的部件，在機(jī)床技術(shù)向高速、高效、精密、復(fù)合、智能、環(huán)保方向發(fā)展的帶動(dòng)下，夾具技術(shù)正朝著高精、高效、模塊、組合、通用、經(jīng)濟(jì)方向發(fā)展。
一、高精 隨著機(jī)床加工精度的提高，為了降低定位誤差，提高加工精度對(duì)夾具的制造精度要求更高高精度夾具的定位孔距精度高達(dá)0.5m，夾具支撐面的垂
直度達(dá)0.01mm/300mm，平行度高達(dá) 0.01mm/500mm。瑞士EROWA柔性?shī)A具的重復(fù)定
位精度高達(dá)2~5微米。機(jī)床夾具的精度已提高到微米級(jí)，世界知名的夾具制造公司都是精密機(jī)械制造企業(yè)。為了適應(yīng)不同行業(yè)的需求和經(jīng)濟(jì)性，夾具有不同的型號(hào)以及不同檔次的精度標(biāo)準(zhǔn)供選擇。
二、高效 為了提高機(jī)床的生產(chǎn)效率，雙面、四面和多件裝夾的夾具產(chǎn)品越來(lái)越多。為了減少工件的安裝時(shí)間，各種自動(dòng)定心夾緊、精密平口鉗、杠桿夾緊、凸輪夾緊、氣動(dòng)和液壓夾緊等，快速夾緊功能部件不斷的推陳出新。新型的電控永磁夾具，夾緊和松開(kāi)工件只用1、2秒，夾具結(jié)構(gòu)簡(jiǎn)化，為機(jī)床進(jìn)行多工位、多面和多件加工創(chuàng)造了條件。采用美國(guó)杰金斯公司的球鎖裝夾系統(tǒng)，1分鐘內(nèi)就能將夾具定位和鎖緊在機(jī)床工作臺(tái)上，球鎖裝夾系統(tǒng)用于柔性生產(chǎn)線上更換夾具，起到縮短停機(jī)時(shí)間，提高生產(chǎn)效率的作用。
三、模塊 組合夾具元件模塊化是實(shí)現(xiàn)組合化的基礎(chǔ)。利用模塊化設(shè)計(jì)的系列化、標(biāo)準(zhǔn)化夾具元件，快速組裝成各種夾具，已成為夾具技術(shù)開(kāi)發(fā)的基點(diǎn)。省工、省時(shí)、節(jié)材、節(jié)能，體現(xiàn)在各種先進(jìn)夾具系統(tǒng)的創(chuàng)新之中。模塊化設(shè)計(jì)為夾具的計(jì)算機(jī)輔助設(shè)計(jì)與組裝打下了基礎(chǔ)。應(yīng)用CAD技術(shù)，可建立元件庫(kù)、典型夾具庫(kù)、標(biāo)準(zhǔn)和用戶使用檔案庫(kù)，進(jìn)行夾具優(yōu)化設(shè)計(jì)，為用戶三維實(shí)體組裝夾具。模擬仿真刀具的切削過(guò)程，既能為用戶提供正確、合理的夾具與元件配套方案，又能積累使用經(jīng)驗(yàn)，了解市場(chǎng)需求，不斷的改進(jìn)和完善夾具系統(tǒng)。
四、通用 經(jīng)濟(jì)夾具的通用性直接影響其經(jīng)濟(jì)性。采用模塊、組合式的夾具系統(tǒng)，一次性投資比較大，只有夾具系統(tǒng)的可重組性、可重構(gòu)性及可擴(kuò)展性功能強(qiáng)，應(yīng)用范圍廣，通用性好，夾具利用率高，收回投資快，才能體現(xiàn)出經(jīng)濟(jì)性好。
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