無(wú)凸緣筒形件蓋體落料拉深切邊成形復(fù)合模設(shè)計(jì)【沖壓模含13張CAD圖帶卡片】
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河南機(jī)電高等專科學(xué)校畢業(yè)設(shè)計(jì)說(shuō)明書I摘 要本論文介紹了拉深切邊的成形方法和條件，拉深是利用拉深模在壓力機(jī)的壓力作用下，將平板坯料或空心工序件制成開口空心件的加工方法。旋轉(zhuǎn)體拉深時(shí)的應(yīng)力應(yīng)變分析，還有拉深過(guò)程中的 起皺和拉裂。拉深件毛坯的尺寸計(jì)算，和工藝計(jì)算，以及拉深次數(shù)的計(jì)算。 拉深模結(jié)構(gòu)相對(duì)較簡(jiǎn)單。根據(jù)拉深模使用的壓力機(jī)類型不同，拉深?？煞譃閱蝿?dòng)壓力機(jī)用拉深模和雙動(dòng)壓力機(jī)拉深模；根據(jù)拉深順序分為首次拉深和以后各次拉深；根據(jù)工序組合可分為單工序拉深、復(fù)合工序拉深和連續(xù)工序拉深；根據(jù)壓料情況可分為有壓邊裝置和無(wú)壓邊裝置拉深。從模具設(shè)計(jì)到零部件的加工工藝以及裝配工藝等進(jìn)行詳細(xì)的闡述，并應(yīng)用 CAD 進(jìn)行各重要零件的設(shè)計(jì)。關(guān)鍵詞：工藝分析；拉深成型；模具裝配；模具結(jié)構(gòu)河南機(jī)電高等專科學(xué)校畢業(yè)設(shè)計(jì)說(shuō)明書IIAbstractThe paper introduced to pull to take shape method and condition deeply, pulling is the pressure function that the exploitation pulls a deep mold in the pressure machine deeply under, anticipate flat panel or the hollow work preface piece make in to open mouth a hollow piece to process a method.Revolving the body pulls deep hour of should dint contingency analysis, also have already pulled deep process in of shrivel and pull crack.Pull a deep piece the size calculation of the semi-finished product, and the craft compute, and pull the calculation of deep number of times. Pull deep mold structure opposite more simple.According to pull the pressure machine type dissimilarity that the deep mold uses, pulling the deep mold can is divided into a list to move pressure machine to use to pull deep mold and double to move pressure machine to pull a deep mold;According to pull deeply in proper order is divided into for the very first time pull deeply with later each one pull deeply;According to the work preface combination can is divided into a single work preface to pull deeply, compound the work preface pull to deeply pull with continuous work preface deeply;According to pressing to anticipate a circumstance can is divided in to press side device and don't press side device to pull deeply.Design to zero partses to process a craft and assemble craft's etc. to carry on to elaborate in detail from the molding tool, and the design applied CAD to carry on each important spare parts.Key Words：Craft analysis; Pull to model deeply; The molding tool assembles; Molding tool structure目 錄摘要 …………………………………………………………………………1河南機(jī)電高等?？茖W(xué)校畢業(yè)設(shè)計(jì)說(shuō)明書III1 緒 論………………………………………………………………………12 無(wú)凸緣筒形件沖壓工藝的分析…………………………………………52.1 拉深件工藝分析 ………………………………………………………52.2 拉深工藝計(jì)算和工藝方案 ……………………………………………52.2.1 工藝方案的確定 ……………………………………………………52.2.2 計(jì)算毛坯尺寸 ………………………………………………………62.2.3 排樣.裁板方案………………………………………………………62.2.4 成形次數(shù)的確定 ……………………………………………………72.2.5 確定是否用壓邊圈 …………………………………………………82.2.6 選取凸模與凹模的圓角半徑 ………………………………………82.3 壓力、壓力中心計(jì)算及壓力機(jī)的選用 ………………………………82.3.1 壓力計(jì)算 ……………………………………………………………82.3.2 壓力機(jī)的類型選用…………………………………………………102.3.3 輔助工序……………………………………………………………113 模具的結(jié)構(gòu)設(shè)計(jì) ………………………………………………………123.1 模具工作部分的計(jì)算…………………………………………………123.1.1 拉深模的間隙………………………………………………………123.1.2 拉深模的圓角半徑…………………………………………………123.1.3 凸.凹模工作部分尺寸和公差 ……………………………………123.1.4 選用模架.確定閉合高度及總體尺寸 ……………………………143.2 模具零件的結(jié)構(gòu)設(shè)計(jì)…………………………………………………153.2.1 落料凹?！?53.2.2 拉深凸模……………………………………………………………153.2.3 凸凹?！?63.2.4 切邊凸?！?63.2.5 壓邊圈………………………………………………………………163.2.6 導(dǎo)柱.導(dǎo)套 …………………………………………………………173.2.7 固定擋料銷…………………………………………………………173.2.8 模柄 …………………………………………………………………173.2.9 其他零件 ……………………………………………………………173.3 模具總裝圖 ……………………………………………………………184 無(wú)凸緣圓筒模具的安裝與調(diào)試…………………………………………194.1 無(wú)凸緣筒形件拉深模具的安裝 ………………………………………20河南機(jī)電高等?？茖W(xué)校畢業(yè)設(shè)計(jì)說(shuō)明書IV4.1.1 拉深模的安裝要求 …………………………………………………204.1.2 拉深模的安裝 ………………………………………………………204.2 無(wú)凸緣筒形件拉深模具的調(diào)試 ………………………………………214.2.1 拉深模的調(diào)試要點(diǎn) …………………………………………………214.2.2 調(diào)整方法 ……………………………………………………………21結(jié)束語(yǔ)………………………………………………………………………22致謝…………………………………………………………………………23參考文獻(xiàn)……………………………………………………………………24