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1 Mold design and manufacture The mold is the manufacturing industry important craft foundation in our country the mold manufacture belongs to the special purpose equipment manufacturing industry China although very already starts to make the mold and the use mold but long term has not formed the industry Straight stabs 0 centuries 80 s later periods the Chinese mold industry only then drives into the development speedway Recent years not only the state owned mold enterprise had the very big development the three investments enterprise the villages and towns individual the mold enterprise s development also quite rapid Although the Chinese mold industrial development rapid but compares with the demand obviously falls short of demand its main gap concentrates precisely to large scale is complex the long life mold domain As a result of in aspect and so on mold precision life manufacture cycle and productivity China and the international average horizontal and the developed country still had a bigger disparity therefore needed massively to import the mold every year The Chinese mold industry except must continue to sharpen the productivity from now on will have emphatically to the profession internal structure adjustment and the state of art enhancement The structure adjustment aspect mainly is the enterprise structure to the specialized adjustment the product structure to center the upscale mold development to the import and export structure improvement center the upscale automobile cover mold forming analysis and the structure improvement the multi purpose compound mold and the compound processing and the laser technology in the mold design manufacture application the high speed cutting the superfinishing and polished the technology the information direction develops The recent years the mold profession structure adjustment and the organizational reform step enlarges mainly displayed in large scale precise was complex the long life center the upscale mold and the mold standard letter development speed is higher than the common mold product The plastic mold and the compression casting mold proportion 2 increases Specialized mold factory quantity and its productivity increase The three investments and the private enterprise develops rapidly The joint stock system transformation step speeds up and so on Distributes from the area looked take Zhujiang Delta and Yangtze River delta as central southeast coastal area development quickly to mid west area south development quickly to north At present develops quickest the mold produces the most centralized province is Guangdong and Zhejiang places such as Jiangsu Shanghai Anhui and Shandong also has a bigger development in recent years At present our country economy still was at the high speed development phase on the international economical globalization development tendency is day by day obvious this has provided the good condition and the opportunity for the our country mold industry high speed development On the one hand the domestic mold market will continue high speed to develop on the other hand the mold manufacture also gradually will shift as well as the transnational group to our country carries on the mold purchase trend to our country extremely to be also obvious Therefore will take a broad view the future international the domestic mold market overall development tendency prospect will favor estimated the Chinese mold will obtain the high speed development under the good market environment our country not only can become the mold great nation moreover certainly gradually will make the powerful nation to the mold the ranks to make great strides forward 15 period the Chinese mold industry level not only has the very big enhancement in the quantity and the archery target aspect moreover the profession structure the product level the development innovation ability enterprise s system and the mechanism as well as the technology advancement aspect also can obtain a bigger development The mold technology has gathered the machinery the electron chemistry optics the material the computer the precise monitor and the information network and so on many disciplines is a comprehensive nature multi disciplinary systems engineering The mold technology development tendency mainly is the mold product to larger scale preciser 3 more complex and a more economical direction develops the mold product technical content unceasingly enhances the mold manufacture cycle unceasingly reduces the mold production faces the information is not having the chart is fine the automated direction develops the mold enterprise to the technical integration the equipment excellent is producing approves the brand the management information the management internationalization direction develops Our country mold profession still will have to enhance from now on the general character technology had 1 To establish in the CAD CAE platform the advanced mold design technology enhances modernization which the mold designed information intellectualization standardized level 2 Establishes in the CAM CAPP foundation the advanced mold processing technology and the advanced manufacture technology unifies raises the automated level and the production efficiency which the mold processes 3 The mold production enterprise s information management technology For example PDM product data management ERP enterprise resource management MIS mold manufacture management information system and information network technology the and so on INTERMET platform application the promotion and the development 4 High speed high precision the compound mold processing technology research and the application For example the ultra fine ramming mold manufacture technology the precise plastic and the compression casting mold manufacture technology and so on 5 Enhances the mold production efficiency reduces the cost and reduces the mold production cycle each kind of fast economical mold manufacture technology 6 The advanced manufacture technology application For example hot technology and so on flow channel technology gas auxiliary technology hypothesized technology nanotechnology rapid scanning technology reversion project parallel project in the mold research the development the processing process application 4 7 The raw material the simulation technology which forms in the mold 8 The advanced mold processing and the appropriation equipment research and the development 9 The mold and the mold standard letter the important auxiliary standardized technology 10 The mold and it s the product examination technology 11 High quality the new mold material research and the development and it s the correct application 12 The mold production enterprise s modern management technology Along with the national economy total quantity and the industry product technology unceasing development So we should not only improve the mould quality will improve the mould standardization make the mould technology to get higher levels of improving 模具設(shè)計與制造 模具是制造業(yè)的重要工藝基礎(chǔ) 在我國 模具制造屬于專用設(shè)備制造業(yè) 中國 雖然很早就開始制造模具和使用模具 但長期未形成產(chǎn)業(yè) 直到 20 世紀(jì) 80 年代后 期 中國模具工業(yè)才駛?cè)氚l(fā)展的快車道 近年 不僅國有模具企業(yè)有了很大發(fā)展 三資企業(yè) 鄉(xiāng)鎮(zhèn) 個體 模具企業(yè)的發(fā)展也相當(dāng)迅速 5 雖然中國模具工業(yè)發(fā)展迅速 但與需求相比 顯然供不應(yīng)求 其主要缺口集中 于精密 大型 復(fù)雜 長壽命模具領(lǐng)域 由于在模具精度 壽命 制造周期及生產(chǎn) 能力等方面 中國與國際平均水平和發(fā)達(dá)國家仍有較大差距 因此 每年需要大量 進(jìn)口模具 中國模具產(chǎn)業(yè)除了要繼續(xù)提高生產(chǎn)能力 今后更要著重于行業(yè)內(nèi)部結(jié)構(gòu)的調(diào)整 和技術(shù)發(fā)展水平的提高 結(jié)構(gòu)調(diào)整方面 主要是企業(yè)結(jié)構(gòu)向?qū)I(yè)化調(diào)整 產(chǎn)品結(jié)構(gòu) 向著中高檔模具發(fā)展 向進(jìn)出口結(jié)構(gòu)的改進(jìn) 中高檔汽車覆蓋件模具成形分析及結(jié) 構(gòu)改進(jìn) 多功能復(fù)合模具和復(fù)合加工及激光技術(shù)在模具設(shè)計制造上的應(yīng)用 高速切 削 超精加工及拋光技術(shù) 信息化方向發(fā)展 近年 模具行業(yè)結(jié)構(gòu)調(diào)整和體制改革步伐加大 主要表現(xiàn)在 大型 精密 復(fù) 雜 長壽命 中高檔模具及模具標(biāo)準(zhǔn)件發(fā)展速度高于一般模具產(chǎn)品 塑料模和壓鑄 模比例增大 專業(yè)模具廠數(shù)量及其生產(chǎn)能力增加 三資 及私營企業(yè)發(fā)展迅速 股份制改造步伐加快等 從地區(qū)分布來看 以珠江三角洲和長江三角洲為中心的東 南沿海地區(qū)發(fā)展快于中西部地區(qū) 南方的發(fā)展快于北方 目前發(fā)展最快 模具生產(chǎn) 最為集中的省份是廣東和浙江 江蘇 上海 安徽和山東等地近幾年也有較大發(fā)展 目前 我國經(jīng)濟(jì)仍處于高速發(fā)展階段 國際上經(jīng)濟(jì)全球化發(fā)展趨勢日趨明顯 這為我國模具工業(yè)高速發(fā)展提供了良好的條件和機(jī)遇 一方面 國內(nèi)模具市場將繼 續(xù)高速發(fā)展 另一方面 模具制造也逐漸向我國轉(zhuǎn)移以及跨國集團(tuán)到我國進(jìn)行模具 采購趨向也十分明顯 因此 放眼未來 國際 國內(nèi)的模具市場總體發(fā)展趨勢前景 看好 預(yù)計中國模具將在良好的市場環(huán)境下得到高速發(fā)展 我國不但會成為模具大 國 而且一定逐步向模具制造強(qiáng)國的行列邁進(jìn) 十一五 期間 中國模具工業(yè)水 平不僅在量和質(zhì)的方面有很大提高 而且行業(yè)結(jié)構(gòu) 產(chǎn)品水平 開發(fā)創(chuàng)新能力 企 業(yè)的體制與機(jī)制以及技術(shù)進(jìn)步的方面也會取得較大發(fā)展 模具技術(shù)集合了機(jī)械 電子 化學(xué) 光學(xué) 材料 計算機(jī) 精密監(jiān)測和信息網(wǎng) 絡(luò)等諸多學(xué)科 是一個綜合性多學(xué)科的系統(tǒng)工程 模具技術(shù)的發(fā)展趨勢主要是模具 6 產(chǎn)品向著更大型 更精密 更復(fù)雜及更經(jīng)濟(jì)的方向發(fā)展 模具產(chǎn)品的技術(shù)含量不斷 提高 模具制造周期不斷縮短 模具生產(chǎn)朝著信息化 無圖化 精細(xì)化 自動化的 方向發(fā)展 模具企業(yè)向著技術(shù)集成化 設(shè)備精良化 產(chǎn)批品牌化 管理信息化 經(jīng) 營國際化的方向發(fā)展 我國模具行業(yè)今后仍需提高的共性技術(shù)有 1 建立在 CAD CAE 平臺上的先進(jìn)模具設(shè)計技術(shù) 提高模具設(shè)計的現(xiàn)代化 信 息化 智能化 標(biāo)準(zhǔn)化水平 2 建立在 CAM CAPP 基礎(chǔ)上的先進(jìn)模具加工技術(shù)與先進(jìn)制造技術(shù)相結(jié)合 提 高模具加工的自動化水平與生產(chǎn)效率 3 模具生產(chǎn)企業(yè)的信息化管理技術(shù) 例如 PDM 產(chǎn)品數(shù)據(jù)管理 ERP 企 業(yè)資源管理 MIS 模具制造管理信息系統(tǒng) 及 INTERMET 平臺等信息網(wǎng)絡(luò)技術(shù)的 應(yīng)用 推廣及發(fā)展 4 高速 高精 復(fù)合模具加工技術(shù)的研究與應(yīng)用 例如超精沖壓模具制造技 術(shù) 精密塑料和壓鑄模具制造技術(shù)等 5 提高模具生產(chǎn)效率 降低成本和縮短模具生產(chǎn)周期的各種快速經(jīng)濟(jì)模具制 造技術(shù) 6 先進(jìn)制造技術(shù)的應(yīng)用 例如熱流道技術(shù) 氣輔技術(shù) 虛擬技術(shù) 納米技術(shù) 高速掃描技術(shù) 逆向工程 并行工程等技術(shù)在模具研究 開發(fā) 加工過程中的應(yīng)用 7 原材料在模具中成形的仿真技術(shù) 8 先進(jìn)的模具加工和專有設(shè)備的研究與開發(fā) 9 模具及模具標(biāo)準(zhǔn)件 重要輔件的標(biāo)準(zhǔn)化技術(shù) 10 模具及其制品的檢測技術(shù) 11 優(yōu)質(zhì) 新型模具材料的研究與開發(fā)及其正確應(yīng)用 12 模具生產(chǎn)企業(yè)的現(xiàn)代化管理技術(shù) 隨著國民經(jīng)濟(jì)總量和工業(yè)產(chǎn)品技術(shù)的不斷發(fā)展 各行各業(yè)對模具的需求量越來 越大 技術(shù)要求也越來越高 所以我們不僅要提高模具的質(zhì)量還要提高模具的標(biāo)準(zhǔn) 化 使模具技術(shù)得到更高層次的提高