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畢業(yè)設計說明書中文摘要
DY消聲器隔板翻邊模模具設計
摘要 隨著我國工業(yè)化突飛猛進的發(fā)展和國外制造加工企業(yè)大量進入我國,我國逐漸成為世界制造加工中心。特別是汽車行業(yè)的快速發(fā)展,導致大量汽車配件的需求,模具是工業(yè)產品生產用的工藝裝備,我們選擇DY消聲器隔板翻邊模模具設計,實現消聲器零件的大批量生產。為了實現消聲器的批量生產,根據翻邊模模具的特點,設計中對零件凸、凹模的結構、尺寸大小進行了設計與計算。針對模具中的卸料件進行了設計,還對模具的一些輔助設備進行了選擇與配置。該模具適合于大、中批量生產成品,該模具有生產效率高,使用壽命長等優(yōu)點。消聲器隔板翻邊模模具的設計,實現了汽車消音器零件的大批量生產。
關鍵詞 消聲器 隔板 翻邊模 模具設計
畢業(yè)設計說明書外文摘要
The Silencer Partition Board Turns the
side form Mold Design
Abstract
The development and the overseas manufacture, processing enterprise which
has progressed by leaps and bounds along with our country industrialization massively enter our country, our country become the world manufacture processing center gradually. Specially the automobile profession fast development, causes the massive automobiles fitting the demand, the mold is the craft equipment which the industry product production uses, we choose the silencer partition board to turn the side form mold design, realizes the silencer components mass production. In order to realize the silencer volume production, according to turned the side form mold the characteristic, in the design is raised, the concave mold structure to the components, the size has carried on the design and the computation. Has carried on the design in view of the mold in ex-denning, but also has carried on the choice and the disposition to the mold some supporting facilities. This mold suits in a big way in the middle volume production end product, this mold has the production efficiency high, the production life is long and so on the merit. The silencer partition board turns the side form mold the design, has realized the automobile damper components mass production.
Keywords Damper Partition board Turns the side form Mold design
目錄
引言..........................................................1
1 技術任務書(JR).............................................. 4
1.1 設計任務書................................................4
1.2 產品的用途及使用范圍....................................4
1.3 主要工作原理..............................................4
1.4 國內外同類產品水平對比分析................................4
1.5 關鍵問題及解決辦法........................................6
1.6 消聲器翻邊模加工的經濟性..................................6
1.6.1 翻邊件的成本分析........................................6
1.6.2 降低制造成本的措施......................................7
2 設計計算說明書(SS).........................................7
2.1 DY消聲器隔板翻邊模模具分析................................7
2.1.1翻邊件工藝設計...........................................7
2.1.2 消聲器隔板模模具的驅動、驅動壓力和運動..................8
2.1.3隔板翻邊模模具型面構造和設計要求.......................。.9
2.2 DY消聲器隔板翻邊模模具整體構造及技術要求...........。......9
2.2.1 隔板翻邊模模具基本構造.................................10
2.2.2 隔板翻邊模模具的技術要求...............................10
2.2.3 消聲器翻邊模模具整體構造及設計.........................10
2.3 DY消聲器翻邊模模具設計...................................11
2.3.1 零件的工藝分析.........................................12
2.3.2 隔板翻邊模的計算.....................................12
2.4 凸模設計.................................................19
2.4.1 模具凸模結構及種類.....................................19
2.4.2 凸模長度計算...........................................19
2.5 凹模設計.................................................19
2.5.1 凹模外形尺寸...........................................20
2.5.2 凹模材料選擇及熱處理...................................20
2.5.3 凹模強度校核...........................................20
2.6 凸模與凹模的固定.........................................21
2.7 卸料零件的設計...........................................21
2.8 定位裝置.................................................21
2.8.1 定位板.................................................21
2.8.2 定位銷.................................................22
2.8.3 固定板、墊板、模座的設計...............................22
2.8.4 模柄、卸料導桿、導柱和導套的設計與選擇.................23
2.8.5 壓力機的選用............................................23
2.8.6 確定模具閉合高度.......................................23
2.8.7緊固件的選擇和配置......................................23
2.8.8 翻邊安全生產與自動化...................................24
3 使用說明書(SM) ............................................24
3.1 翻邊模的上下模安裝 ......................................24
3.2 試模.....................................................25
3.3 模具保管和維護 ......................................... 25
4 標準化審查報告..........................................26
結論........................................................27
參考文獻....................................................28
致謝......................................................29
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