高空作業(yè)車液壓和電氣控制系統(tǒng)設(shè)計(jì)【含CAD圖紙+PDF圖】
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目 錄摘要3第一章 緒論 31.1 空作業(yè)車的的現(xiàn)狀和發(fā)展趨勢(shì)61.2 課題的來(lái)源和意義8第二章 液壓系統(tǒng)設(shè)計(jì) 92.1 本參數(shù)及主要技術(shù)性能指標(biāo) 92.1.1 行駛狀態(tài)主要技術(shù)參數(shù) 9 2.1.2 作業(yè)狀態(tài)主要技術(shù)參數(shù) 9 2.1.3 作業(yè)車平臺(tái)作業(yè)工作狀態(tài)圖 9 2.1.4 機(jī)構(gòu)簡(jiǎn)述 112.2 液壓系統(tǒng)的構(gòu)成13 2.3 各系統(tǒng)工作原理簡(jiǎn)述132.4 主要機(jī)構(gòu)液壓回路的設(shè)計(jì)與分析14 2.4.1 升機(jī)構(gòu)的回路設(shè)計(jì) 14 2.4.2 伸縮機(jī)構(gòu)回路設(shè)計(jì) 162.4.3 回轉(zhuǎn)機(jī)構(gòu)回路設(shè)計(jì) 17 2.4.4 變幅機(jī)構(gòu)回路設(shè)計(jì) 17 2.4.5 整體液壓回路設(shè)計(jì) 182.5 主要液壓元?dú)饧倪x擇與計(jì)算202.5.1 液壓泵的確定 202.5.2 上下臂液壓缸確定 212.5.3 液壓馬達(dá)選擇 232.5.4 換向閥的選擇 242.5.5 油箱有效容的積確定 25第三章 電氣控制系統(tǒng)設(shè)計(jì) 263.1 電氣控制方案的確定 26 3.1.1 高空作業(yè)機(jī)構(gòu)的電氣控制電路 26 3.1.2 通訊裝置 27 3.1.3 選擇開(kāi)關(guān)裝置 27 3.1.4 總的控制電路 27 3.2 電氣元器件的選擇 28 3.2.1 按鈕的選用 28 3.2.2 行程開(kāi)關(guān)的選用 30 3.2.3 熱繼電器的選用 30 3.2.4 熔斷器的選用 303.2.5 電線的選擇 313.2.6 照明電器選擇 313.2.7 變壓器的選擇 32第四章 電氣控制面板的操作334.1 轉(zhuǎn)臺(tái)處控制箱操作面板及其操作件介紹334.2 平臺(tái)(吊籃)控制箱操作面板及操作元件344.3 高空作業(yè)電氣部分操作方法354.4 高空作業(yè)操作中注意事項(xiàng)35附錄37附錄1 37附錄2 37附錄3 39附錄4 39附錄5 40結(jié)論42后記43參考文獻(xiàn)44GKZ高空作業(yè)車液壓和電氣控制系統(tǒng)設(shè)計(jì)摘 要高空作業(yè)車廣泛用于建筑、市政、機(jī)場(chǎng)、工廠、園林、住宅等場(chǎng)所,從事消防、搶險(xiǎn)救災(zāi)、安裝、維護(hù)等工作。本文針對(duì)徐州海倫哲工程機(jī)械有限公司GKZ14型高空作業(yè)車,進(jìn)行了大量的理論研究和實(shí)驗(yàn)測(cè)試。本設(shè)計(jì)是對(duì)該車的重要組成部分-液壓系統(tǒng)和電氣控制系統(tǒng)進(jìn)行設(shè)計(jì)和研究,其液壓系統(tǒng)由上車液壓系統(tǒng)和下車液壓系統(tǒng)組成。兩者之間由中心回轉(zhuǎn)接頭連接(垂直升降式高空車除外),上車液壓系統(tǒng)由變幅系統(tǒng)、伸縮系統(tǒng)和回轉(zhuǎn)系統(tǒng)三個(gè)基本系統(tǒng)組成。在整個(gè)液壓系統(tǒng)設(shè)計(jì)中,采用制動(dòng)器控制克服了液壓馬達(dá)存在內(nèi)泄而平衡閥不能鎖住停在空中的重物,使重物可靠地停在空中。制動(dòng)器采用恒壓外控,可以進(jìn)一步降低平衡閥的開(kāi)啟壓力,提高回路效率。從安全性、可靠性角度看,高空車不同于一般的工程機(jī)械, 其特點(diǎn)是作業(yè)頻率不高, 負(fù)荷較小, 但要求安全性, 可靠性較高。因此, 高空車應(yīng)具備緊急停止裝置。高空車在各執(zhí)行機(jī)構(gòu)動(dòng)作的終點(diǎn)位置設(shè)限位裝置, 尤其是對(duì)于折疊臂式及混合臂式的高空車應(yīng)設(shè)中臂限位裝置, 以確保整車的穩(wěn)定性。高空車的變幅系統(tǒng)和伸縮系統(tǒng)的速度必須加以控制, 以防止產(chǎn)生“超速”現(xiàn)象。因此,為保證高空作業(yè)車的工作穩(wěn)定、可靠、安全,作業(yè)靈活,效率高,設(shè)計(jì)出優(yōu)良的液壓系統(tǒng)和電氣控制系統(tǒng)就顯得尤為重要。 關(guān)鍵詞:高空作業(yè)車;制動(dòng)器;內(nèi)泄;恒壓外控;限位裝置。Hydraulic and electricity control system design of the high-altitude working machineAbstractThe high-altitude working machine has been widely used in architecture, city planning, airport, factory, garden, house and other place. It plays an important role in fire protection, dealing with an emergency, construction, installation, maintenance and so on. Aiming at the GKZ14 high-altitude working machine of XhZhou HaiLun machinery Group, It does a lot of theoretical research and experiment test.This design is carries on the design and the research to this vehicleimportant constituent - hydraulic system and the electricitycontrol system, its hydraulic system by boards the hydraulic systemand alights the hydraulic system to be composed. Two between (verticalfluctuation type upper air vehicle is an exception) by the centerswivel joint connection, boards the hydraulic system by the amplitudesystem, the expansion and contraction system and the rotary systemthree basic systems is composed. In the entire hydraulic systemdesign, used the brake control to overcome in the oil motor existenceto release but the by-pass valve not to be able to lock in stops inthe airborne heavy item, caused the heavy item reliably to stop inairborne. The brake uses outside the constant pressure to control, mayfurther reduce the by-pass valve to open the pressure, enhances thereturn route efficiency.From the security, the reliable angle looked that, the upper airvehicle is different with the general project machinery, it scharacte ristic is the work frequency is not high, load smaller, butthe request security, the reliability is higher. Therefore, the upperair vehicle should have the urgent stop device. The upper air vehiclesupposes the spacing installment in each implementing agency movementend position, regarding folds the arm type and the mix arm -like upperair vehicle in particular should suppose the arm spacing installment,guarantees the entire vehicle the stability. The upper air vehicleamplitude system and the expansion and contraction system speed mustperform to control, prevents the production overspeed thephenomenon.Therefore, for guaranteed work high above the ground vehicle workstable, reliable, safe, work nimble, the efficiency is high, designs the fine hydraulic system and the electricity control system appears especially importantly.Keywords: The high-altitude working machine; braker, iternal leakage;external control with constant voltage;The installment limits the position.
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